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Evinrude E-TEC 200 - Oil Injection Pump Circuit Resistance Test; Cylinder Oil Pump Voltage Test

Evinrude E-TEC 200
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174
OILING SYSTEM
OILING SYSTEM TESTS
Observe voltage at pin 2.
Voltage at pin 2 should drop as the oil pump
cycles.
Check the control signal while the Oil Injector test
is running. Set the digital multimeter to the Hertz
(Hz) scale.
Meter should read approximately 10 Hz.
Results:
If voltage and control signal readings at pin 2
are within range, the EMM and wiring are not at
fault.
If voltage at pin 2 is not within range, check volt-
age at pin 1 (white/red wire) of oil pump electri-
cal connector.
Connect positive meter lead to pin 1 (white/red
wire) of oil injection pump electrical connector.
Observe voltage at pin 1.
Voltage at pin 1 should be approximately 30 V.
Start the engine. Observe voltage at pin 1.
The voltage at pin 1 should be approximately
55 V.
If voltage is not within range, refer to Oil Injec-
tion Pump Circuit Resistance Test on p. 174.
No voltage reading, refer to System Voltage
Test on p. 78.
Oil Injection Pump Circuit
Resistance Test
IMPORTANT: The complete oil injection pump
electrical circuit includes EMM alternator output,
the engine wire harness, the injection pump wind-
ing and connectors, and the oil injector control cir-
cuit of the EMM. Check continuity of all wiring and
connections.
Disconnect the battery cables at the battery.
Disconnect J1-B connector from EMM. Use a digi-
tal multimeter with appropriate adapter leads to
measure the resistance between pin 23 (blue) of
the EMM J1-B connector and pin 1 (white/red) of
the oil injection pump connector. Calibrate the
meter to the LOW OHMS scale.
An infinite reading () indicates an open circuit.
Isolate the faulty component. Check continuity
of wiring, connections, or injection pump wind-
ing. Repair faulty wiring or replace faulty pump.
For a higher than expected reading, test resis-
tance of the injection pump. If injection pump
resistance reading is within range, injection
pump winding is good. Isolate faulty compo-
nent. Repair faulty wiring or replace faulty com-
ponent and retest.
Oil Injection Pump Circuit Resistance
2 to 3 
1. EMM J1-B connector (pin 23)
2. Oil injection pump connector (pin 1)
004343
1
2

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