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TPS/i Robotics TWIN Push
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Fronius TPS/i Robotics TWIN Push - Page 108
108 pages
Manual
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FRONIUS INTERNATIONAL GMBH
Froniusstraße 1, A-4643 Pettenbach, Austria
E-Mail: sales@fronius.com
www.fronius.com
Under
www.fronius.com/contact
you will
find the addresses
of all Fronius Sales & Service Partners and locations
107
Table of Contents
Main Page
Default Chapter
3
Table of Contents
3
Safety Instructions
7
Explanation of Safety Instructions
7
General
7
Intended Use
7
Environmental Conditions
8
Obligations of the Operating Company
8
Obligations of Personnel
8
Grid Connection
8
Personal Protection and Protection of Others
9
Danger from Toxic Gases and Vapors
9
Danger from Flying Sparks
10
Risks from Grid Current and Welding Current
10
Stray Welding Currents
11
EMC Device Classifications
12
EMC Measures
12
EMF Measures
13
Particular Hazard Areas
13
Requirement for the Shielding Gas
14
Danger from Shielding Gas Cylinders
14
Danger Posed by Shielding Gas Leak
14
Safety Measures at the Setup Location and During Transport
15
Safety Measures in Normal Operation
15
Maintenance and Repair
16
Safety Inspection
16
Disposal
16
Safety Symbols
17
Backup
17
Copyright
17
General Information
19
General
21
Application Areas
21
System Overview
22
Requirements
23
System Requirements and Minimum Equipment
23
Mechanical Requirements
23
Electrical Requirements
23
Software Requirements
23
Dimensioning of the Robot
24
Measures to Increase System Availability
24
Ground Connection
25
Note about the Wirefeed
25
Functional Principle
26
Operating Principle
26
Lead Power Source and Trail Power Source
26
WF 30I R /TWIN
27
Device Concept
27
Intended Use
27
Warning Notices on the Device
28
Description of Warning Notices on the Device
30
Interconnecting Hosepack
32
Torch Hosepack
33
General
33
Scope of Supply
33
Crashbox
34
General
34
Also Required for the Installation
34
Scope of Supply
35
Clamp System Scope of Supply
35
Robot Welding Torch
36
Safety
36
Tilt Angle of the Contact Tips
37
Welding Technology Aspects
39
Welding Technology Aspects
41
Protective Gas Shields for TWIN Welding Processes
41
Conducting R/L Comparison
41
Work Angle of the Welding Torch
42
Stick out
42
TWIN Mode
42
TWIN Characteristics
43
General
43
Available TWIN Characteristics
43
TWIN Welding Processes
44
TWIN Welding Processes - Overview
44
Symbols
44
Pmc Twin / Pmc Twin
45
Pcs Twin / Pcs Twin
46
Single Wire (with a TWIN Welding Torch):Pmc/Pulse/Lsc/Standard
47
TWIN Process Parameters
49
Pulse Synchronization Ratio
49
Lead/Trail Phase Shift
50
Trail Ignition Delay
51
Operating Controls, Connections and Mechanical Components
53
WF 30I R /TWIN: Operating Controls, Connections, and Mechanical Components
55
Safety
55
Wirefeeder Front
55
Wirefeeder Side
56
Function of the Gas-Test, Wire-Return and Wire Threading Buttons
57
Wirefeeder Rear
58
Interconnecting Hosepack
60
Interconnecting Hosepack-Connections
60
Installation and Startup
61
Safety-Installation and Commissioning
63
Safety
63
Insulated Guiding of the Wire Electrode to the Wirefeeder
64
Before Installation and Initial Operation
65
Setup Regulations
65
Installation - Overview
65
Install TWIN Wirefeeder and Accessories on the Robot
67
Install Wirefeeder on the Robot
67
Install Side Holders for the Interconnecting Hosepacks on the Robot
68
Lay, Install and Connect Interconnecting Hosepacks
69
Connect Interconnecting Hosepacks to the Wirefeeder
69
Connect the Interconnecting Hosepacks to the Power Source, Cooling Unit and TWIN Controller
70
Connect TWIN Controller
71
Connect the TWIN Controller with the Power Sources and Connect Interconnecting Hosepack
71
Connecting TWIN Controller to the Robot Controls
71
Install Crashbox, Torch Hosepack and TWIN Welding Torch
72
Mounting the Crashbox /I on the Robot
72
Installing the Inner Liner in the Torch Hosepack
73
Install the Torch Hosepack
75
Prepare Torch Body with Steel Inner Liner
76
Install Wearing Parts in the TWIN Welding Torch
78
Install the Torch Body Coupling
78
Checking the Function of the Torch Body Coupling
79
Connecting the Protective Gas Shield and Grounding Cable
81
Connecting Protective Gas Shield
81
Connect the Grounding Cable
81
Preparing TWIN Wirefeeder for Operation
82
General
82
Inserting/Changing Feed Rollers
82
Connecting Wirefeeding Hoses
83
Threading the Wire Electrode
83
Set Contact Pressure
85
Commissioning
86
Requirements
86
Commissioning - Start of Welding
86
Troubleshooting, Maintenance, and Disposal
87
Troubleshooting
89
Safety
89
Displayed Error Codes
91
Service, Maintenance and Disposal
93
General
93
Safety
93
During each Start-Up
93
Every 6 Months
94
Disposal
94
Technical Data
95
TWIN Wirefeeder
97
WF 30I R /TWIN
97
Robot Welding Torch
98
MTB 2X500I R
98
Dimensions Depend on the Contact Tip Tilt Angle
98
Torch Hosepack
101
MHP 2X500I R/W/FSC
101
Interconnecting Hosepacks
102
HP 70I, HP PC Cable HD 70
102
Crashbox /I XXL
103
Crashbox /I XXL - Technical Data & Triggering Torques and Weight-Distance Diagram
103
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