Fronius TPS/i Robotics TWIN Push User Manual

4
Clamp System Scope of Supply ........................................................................................................... 35
Robot welding torch ................................................................................................................................... 36
Safety.................................................................................................................................................... 36
Robot welding torch .............................................................................................................................. 36
Tilt angle of the contact tips ................................................................................................................. 37
Welding Technology Aspects 39
Welding Technology Aspects..................................................................................................................... 41
Protective gas shields for TWIN welding processes............................................................................. 41
Conducting R/L comparison.................................................................................................................. 41
Work angle of the welding torch............................................................................................................ 42
Stick out ................................................................................................................................................ 42
TWIN mode........................................................................................................................................... 42
TWIN Characteristics ................................................................................................................................. 43
General ................................................................................................................................................. 43
Available TWIN characteristics ............................................................................................................. 43
TWIN Welding Processes .......................................................................................................................... 44
TWIN welding processes - overview..................................................................................................... 44
Symbols ................................................................................................................................................ 44
PMC TWIN / PMC TWIN....................................................................................................................... 45
PCS TWIN / PCS TWIN........................................................................................................................ 46
Single wire (with a TWIN welding torch):PMC/Pulse/LSC/Standard..................................................... 47
TWIN Process Parameters ........................................................................................................................ 49
TWIN process parameters .................................................................................................................... 49
Pulse synchronization ratio................................................................................................................... 49
Lead/trail phase shift............................................................................................................................. 50
Trail ignition delay ................................................................................................................................. 51
Operating controls, connections and mechanical components 53
WF 30i R /TWIN: Operating Controls, Connections, and Mechanical Components .................................. 55
Safety.................................................................................................................................................... 55
Wirefeeder front .................................................................................................................................... 55
Wirefeeder Side .................................................................................................................................... 56
Function of the Gas-Test, Wire-Return and Wire Threading Buttons ................................................... 57
Wirefeeder Rear.................................................................................................................................... 58
Interconnecting hosepack .......................................................................................................................... 60
Interconnecting Hosepack—Connections............................................................................................. 60
Installation and Startup 61
Safety—Installation and Commissioning ................................................................................................... 63
Safety.................................................................................................................................................... 63
Insulated Guiding of the Wire Electrode to the Wirefeeder................................................................... 64
Before installation and initial operation ...................................................................................................... 65
Setup regulations.................................................................................................................................. 65
Installation - overview ........................................................................................................................... 65
Install TWIN Wirefeeder and Accessories on the Robot............................................................................ 67
Install Wirefeeder on the Robot ............................................................................................................ 67
Install side holders for the interconnecting hosepacks on the robot ..................................................... 68
Lay, Install and Connect Interconnecting Hosepacks ................................................................................ 69
Connect interconnecting hosepacks to the wirefeeder ......................................................................... 69
Connect the interconnecting hosepacks to the power source, cooling unit and TWIN Controller ........ 70
Connect TWIN Controller........................................................................................................................... 71
Connect the TWIN Controller with the Power Sources and Connect Interconnecting Hosepack......... 71
Connecting TWIN Controller to the Robot Controls.............................................................................. 71
Install CrashBox, Torch Hosepack and TWIN Welding Torch ................................................................... 72
Mounting the CrashBox /i on the robot ................................................................................................. 72
Installing the inner liner in the torch hosepack...................................................................................... 73
Install the torch hosepack ..................................................................................................................... 75
Prepare torch body with steel inner liner............................................................................................... 76
Install wearing parts in the TWIN welding torch.................................................................................... 78
Install the torch body coupling .............................................................................................................. 78

Fronius TPS/i Robotics TWIN Push Specifications

General

Brand	Fronius
Model	TPS/i Robotics TWIN Push
Category	Welding System
Language	English