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IAI PCON-C - User Manual

IAI PCON-C
205 pages
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Operation Manual
Sixth Edition
PCON-C/CG/CF
Controller
Positioner Type

Table of Contents

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IAI PCON-C Specifications

General IconGeneral
Communication interfaceRS-232C, RS-485, Ethernet
Power supply24V DC
Output TypeTransistor
Number of Inputs8
Number of Outputs8
Humidity85%RH or less (Non-condensing)
Vibration Resistance4.9 m/s²
Storage Temperature-20 to 60°C

Summary

PCON Controller Overview

Introduction to PCON

Provides a general overview of the PCON controller's features and benefits.

System Configuration

Details the system setup and component connections for PCON controllers.

Unpacking and Initial Setup

Step-by-step guide for unpacking the controller and performing initial setup.

Warranty Information

Outlines the warranty period and scope of coverage for the PCON controller.

PCON Controller Specifications

Basic Specifications

Outlines the fundamental technical specifications of the PCON controller.

Controller Components

Identifies and explains the function of each part of the PCON controller.

External Dimensions

Provides the physical dimensions and mounting information for the controller.

Installation and Noise Elimination

Installation Environment

Specifies the recommended environmental conditions for controller installation.

Power Supply Requirements

Details the necessary power supply specifications for the controller.

Noise Control and Grounding

Explains methods for eliminating noise and proper grounding techniques.

Wiring and Connections

IO Cable Connections

Describes how to connect the I/O cables for various PIO patterns.

Actuator Connection

Provides instructions for connecting the actuator to the controller.

Communication Cable Connection

Details the process for connecting the communication cable to the SIO connector.

IO Signal Control and Functions

PIO Patterns and Signal Assignments

Explains PIO patterns and their associated signal assignments.

Detailed IO Signal Functions

Provides in-depth explanations of individual input and output signals.

Operation Modes and Data Entry

Position Table Description

Explains the structure and usage of the position table for programming movements.

Explanation of Operation Modes

Details the different operational modes of the controller, like Positioning and Push & Hold.

Power-saving Modes

Describes power-saving modes applicable at standby positions.

Operation Procedures

How to Start

Guides the user through the initial startup process for the controller.

Home Return Operation

Describes the procedure for performing home return to establish the home position.

Push & Hold Mode Operation

Details the operation and conditions for the push & hold mode.

Jogging and Teaching

Explains how to perform jogging and teaching operations via PLC or teaching pendant.

Parameter Reference

Parameter Table

Lists all available parameters with their category, unit, and default settings.

Detailed Parameter Explanations

Provides in-depth explanations for key parameters related to stroke, operation, and interface.

Multi-Axis Configuration

Connection Example

Illustrates a typical connection setup for multi-axis configurations using SIO converters.

SIO Converter (Optional)

Explains the function and usage of the optional SIO converter for multi-axis linking.

Address Switch Configuration

Details how to set the address switch for proper multi-axis addressing.

Troubleshooting

Initial Problem Solving Steps

Outlines general steps for diagnosing and resolving operational problems.

Alarm Classification and Description

Details alarm levels, causes, and actions for effective diagnosis.

Common Operational Problems

Addresses specific issues encountered during operation and their potential solutions.

Appendix

Supported Actuator Specifications

Lists compatible actuators, their strokes, speeds, and load capacities.

Cooling Fan Maintenance

Provides instructions for checking and replacing the cooling fan.

Basic Positioning Sequence Example

Presents a sample positioning sequence for practical implementation.

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