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SERVICE MANUAL FOR SGR19 & SGR17
5.2. REMOVAL AND DISASSEMBLY OF
STARTER
REMOVAL OF STARTER
1) Remove the negative (-) battery cable.
2) Remove the starter wiring.
• Disconnect the wire harness from terminal 30
by removing the nut.
• Remove the connector from terminal 50.
• Remove the starter from the engine.
DISASSEMBLY OF STARTER
1) Removal of the lead from terminal C.
Fig. 9-6
2) Removal of the starter yoke/armature assembly
• Remove the starter yoke/armature assembly and
O-ring by removing the two through bolts.
• Remove the commutator end frame and an O-
ring.
Fig. 9-7
3) Removal of the starter housing
• Disconnect the starter housing from the magnetic
switch.
• Remove the drive pinion.
• Remove the idle gear and retainer with roller.
Fig. 9-8
4) Removal of the clutch assembly.
• Remove the clutch assembly from the magnet
switch.
5) Removal of the steel ball and spring
Fig. 9-9
6) Removal of the brush holder
• Lift up the brush spring and take out the brush.
Fig. 9-10
• Disconnect the brush holder from the starter
yoke.
7) Removal of the armature
• Remove the armature from the starter yoke.
5.3. INSPECTION OF COMPONENTS
1) Inspection of the armature coil grounding
• Check continuity across the commutator and an