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Bank Note Validator
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JCM DBV Series User Manual
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P/N 960-000180R_Rev. 1 {EDP #233427}_Feb. 12, 2020
© 2020, JAPA
N CASH MA
CHINE CO., LTD.
7-8
Section 7
DBV™ Series DBV-400 Bank
note Validator
Exploded Vi
ews
and Parts Lists
DBV
-400 V
alidation Guide Exploded View
Fi
gu
re
7
-5
DBV
-
4
00
V
a
lidatio
n
Guid
e
Exp
l
od
ed
V
i
ew
Figure 7-5
DBV
-400 V
alidation Guide Exploded V
iew
400
401
402
403
404
405
406
407
408
409
410
405
411
412
413
414
415
416
417
417
418
418
407
405
406
405
406
418
419
406
405
February
12,
2020
79
81
Table of Contents
Default Chapter
3
Table of Contents
3
DBV-400 Banknote Validator
13
1 General Information
13
Unit (SU and SD Models)
13
Figure 1-1 DBV-400 Unit
13
Product Descriptions
14
Model Descriptions
14
Type Descriptions
14
Software Descriptions
14
Precautions
14
User Cautions
14
Installation Cautions
14
Figure 1-2 Precautionary Symbols
14
Table 1-1 DBV-400 Model Number Specifications
14
Table 1-2 DBV-400 Type Number Specifications
14
Mounting, Dismounting & Transportation
15
Placing Foreign Objects into the Unit
15
Preventive Maintenance
15
Banknote Fitness Requirements
15
Figure 1-3 Unacceptable Banknotes
15
Primary Features
16
Component Names
17
Figure 1-4 DBV-400 Component Names
17
Specifications
18
Technical Specifications
18
Table 1-4 DBV-400 Technical Specifications
18
Environmental Specifications
19
Electrical Specifications
19
Structural Specifications
19
Table 1-5 DBV-400 Environmental Specifications
19
Table 1-6 DBV-400 Electrical Specifications
19
Table 1-7 DBV-400 Structural Specifications
19
Unit Dimensions
20
Entire Unit Outside Dimensions
20
Figure 1-5 DBV-400 Unit with JCM Standard Bezel Outside Dimensions
20
Figure 1-6 DBV-400 Unit with Snack Mask Bezel Outside Dimensions
20
Entire Unit Outside Dimensions (Continued)
21
Figure 1-7 DBV-400 Unit with TOB Type Bezel Outside Dimensions
21
Figure 1-8 DBV-400 Unit with Euro Type Bezel Outside Dimensions
21
Figure 1-9 DBV-400 Unit with Compatible Type Bezel Outside Dimensions
22
Technical Contact Information
23
Americas
23
JCM American
23
Europe, Middle East, Africa & Russia
23
JCM Europe Gmbh
23
UK & Ireland
23
JCM Europe (UK Office)
23
Asia and Oceania
23
JCM Gold (HK) Ltd
23
Japan Cash Machine Co., LTD. (HQ)
23
2 Installation
25
Installation Procedure
25
Entire Unit Installation
25
DIP Switch Configurations
25
DIP Switch Block 1
25
DIP Switch Block 2
25
Figure 2-1 Threaded Studs Location
25
Table 2-1 DIP Switch Block 1 Settings
25
Table 2-2 DIP Switch Block 2 Settings
25
Bezel LED Default Color Settings
26
Figure 2-2 Bezel LED Color DIP SW1 Settings
26
Table 2-3 Bezel LED Color DIP SW2 Settings
26
Connector Pin Assignments
27
Mdb/Photo-Coupler Isolation Connector Pin Assignments
27
Table 2-4 DBV-400 ID-003 Mdb/Photo-Coupler Isolation Connector Pin Assignments
27
RS232 Connector Pin Assignments
28
Table 2-5 DBV-400 ID-003 RS232 Connector Pin Assignments
28
TTL Connector Pin Assignments
29
Table 2-6 DBV-400 ID-003 TTL Connector Pin Assignments
29
ID-002 Pulse Connector Pin Assignments
30
Table 2-7 DBV-400 ID-002 Pulse Connector Pin Assignments
30
Table 2-8 DBV-400 ID-044 Pulse Connector Pin Assignments
31
ID-044 Serial Connector Pin Assignments
32
Table 2-9 DBV-400 ID-044 Serial Connector Pin Assignments
32
USB Interface Connector Pin Assignments
33
USB Maintenance Interface Connector Pin Assignment
33
Table 2-10 DBV-400 USB Interface Connector Pin Assignments
33
Table 2-11 DBV-400 USB Maintenance Interface Connector Pin Assignments
33
Preventive Maintenance
34
Retrieving Banknotes
34
Clearing a Banknote Jam
34
Figure 2-5 Retrieving Banknotes 2
34
Figure 2-6 Clearing a Banknote Jam 1
34
Figure 2-7 Clearing a Banknote Jam 2
34
Figure 2-8 Clearing a Banknote Jam 3
34
Cleaning Procedure
35
Sensor and Roller Cleaning Procedure
35
Figure 2-9 General Cleaning Image
35
Sensor and Roller Locations
36
Figure 2-10 DBV-400 Sensor and Roller Cleaning Locations
36
Table 2-12 DBV-400 Sensor Type Cleaning Methods
36
Operational Flowchart
45
Figure 2-18 DBV-400 Operational Flowchart (Initializing)
45
Operational Flowchart (Continued 1)
46
3 Communications
47
Americas
47
JCM American
47
Europe, Middle East, Africa & Russia
47
JCM Europe Gmbh
47
UK & Ireland
47
JCM Europe (UK Office)
47
Asia and Oceania
47
JCM Gold (HK) Ltd
47
Japan Cash Machine Co., Ltd. (HQ)
47
4 Disassembly/Reassembly
49
Tool Requirements
49
CPU Circuit Board Removal
49
Figure 4-1 Cash Box Removal
49
Figure 4-2 Bezel Unit Removal
49
Figure 4-3 Unplugging Connector
49
Figure 4-4 Main Frame Assy. Removal
49
Side Sensor Removal
50
Motor Harness Assy. Removal
50
Inside Validation Sensor Board Removal
50
Figure 4-5 Unplugging Connector
50
Figure 4-6 CPU Circuit Board Removal
50
Figure 4-7 Side Sensor Removal
50
Figure 4-8 Motor Harness Assy. Removal
50
Figure 4-9 Validation Guide Removal
50
Figure 4-10 Validation Guide Removal
50
Outside Validation Sensor Board Removal
51
Figure 4-11 Inside Validation Sensor Board Removal
51
Figure 4-12 Outside Guide Cover Removal
51
Figure 4-13 Outside Validation Sensor Board Removal
51
Box Base Assy. Removal
52
Figure 4-14 Box Base Assy. Removal 1
52
Figure 4-15 Box Base Assy. Removal 2
52
5 Wiring Diagrams
53
System Wiring Diagram
53
Figure 5-1 DBV-400 System Wiring Diagram
53
Installation Procedures
55
Application Software Installation
55
Figure 6-1 Tool and Harness Connections 1
55
Figure 6-2 USB Cable Type Requirement
55
Figure 6-3 Tool and Harness Connections 2
55
Driver Installation Procedure
56
Figure 6-4 Setup.exe File Location
56
Figure 6-5 Installshield Wizard Screen
56
Figure 6-6 Destination Folder Screen
56
Figure 6-7 Current Settings Confirmation
56
Figure 6-8 Installation Completion Screen
56
Table 6-1 USB Driver Files
56
6 Calibration and Testing
55
Tool Requirement
55
Workbench Tool Requirements with Reference Paper and a PC
55
Workbench Tool Requirements Without a PC
55
Power Supply
55
JCM Tool Suite Standard Edition Mode
57
Download Procedures
57
Software Program Download
57
Figure 6-11 Normal Mode Selection
57
Figure 6-12 Test Mode Selection
57
Figure 6-13 Normal Upgrade Setting
57
Figure 6-14 Initial Download Setting
57
Figure 6-15 Normal Upgrade Screen
58
Figure 6-16 Initial Download Screen
58
Figure 6-18 Browse Screen Button Location
58
Figure 6-19 DBV-400 Software Program Selection
58
Calibration
59
When to Calibrate
59
Placing the KS-095A Reference Paper
59
Figure 6-22 KS-095A Reference Paper
59
Figure 6-25 Placing KS-095A Reference Paper 2
59
Figure 6-26 Placing KS-095A Reference Paper 3
59
Figure 6-27 Placing KS-095A Reference Paper 4
60
Figure 6-28 Placing KS-095A Reference Paper 5
60
Figure 6-29 Placing KS-095A Reference Paper 6
60
Calibration Preparation
61
Sensor Calibration
61
Figure 6-30 DIP SW1 Setting
61
Figure 6-31 Launching JCM Tool Suite Standard Edition/Sensor Adjustment Selection
61
Figure 6-33 Sensor Calibration Screen 2
61
Figure 6-34 Non-Paper Calibration Screen
61
Figure 6-35 Non-Paper Calibration Completion
61
Figure 6-36 Placing Reference Paper Message
62
Figure 6-37 Reference Paper Calibration
62
Figure 6-38 Removing Reference Paper Message
62
Figure 6-39 Second Non-Paper Calibration
62
Figure 6-40 Serial Number Change Dialogue
62
Figure 6-41 Serial Number Setting
62
Figure 6-42 Calibration Succeeded Message
63
Figure 6-43 Calibration Result
63
Figure 6-44 Write EEPROM Succeeded
63
Performance Tests
64
Performance Test Using a PC
64
Performance Test Preparation
64
Figure 6-45 DS1 Switch Settings 1
64
Figure 6-46 JCM Tool Suite Standard Edition Screen/Pull-Down Menu 2
64
Figure 6-47 Main Screen
64
Table 6-2 Performance Test Items Using a PC and Test Menu Selections
64
Feed Motor Test
65
Stacking Test
65
Figure 6-48 Feed Motor Test Selections
65
Figure 6-51 Stacking Test Selections
65
Sensor Test
66
Figure 6-54 Sensor Test Selections
66
Table 6-3 Sensor Test Items
66
DIP Switch Test
67
Bezel LED Test
67
Figure 6-57 DIP Switch Block Test Selections
67
Figure 6-58 DIP Switch Block Test Screen 1
67
Figure 6-60 LED Test Selections
67
Performance Test Without a PC
68
Aging Test
68
Figure 6-63 Aging Test DIP SW1 Setting
68
Figure 6-64 Aging Test DIP SW2 Setting
68
Figure 6-65 DIP SW1 #8 off
68
Table 6-4 Performance Test Items and DIP Switch 1 Settings
68
Table 6-5 Aging Test Interval Timing Settings
68
Acceptance Test
69
Sensor Test
69
Figure 6-66 Acceptance Test DIP SW2 Setting
69
Figure 6-67 DIP SW1 #8 off for Acceptance Test with Validation
69
Figure 6-68 DIP SW1 #8 off for Acceptance Test Without Validation
69
Figure 6-69 Sensor Test DIP SW1 Setting
69
Figure 6-70 Sensor Test DIP SW2 Setting
69
Table 6-6 Sensor Test Procedure and Confirmation
69
Push Button Test
70
DIP Switch Test
70
Figure 6-72 Push Button Location
70
Figure 6-73 DIP Switch Test DIP SW2 Setting
70
Figure 6-74 DIP SW1 #8 off for DS1 Testing
70
Figure 6-75 DIP SW1 #8 off for DS2 Testing
70
Table 6-7 DIP Switch 1 Test Confirmation
70
Table 6-8 DIP Switch 2 Test Confirmation
70
Other Performance Tests
71
Figure 6-76 Other Tests DIP SW2 Setting
71
Table 6-9 Performance Confirmation
71
7 Exploded Views and Parts Lists
73
Entire DBV-400 Unit Exploded View
73
Figure 7-1 Entire DBV-400 Unit Exploded View
73
Entire DBV-400 Unit
74
Table 7-1 Entire DBV-400 Unit Parts List
74
Main Unit Exploded View 1
75
Figure 7-2 DBV-400 Main Unit Exploded View 1
75
Main Unit Parts List 1
76
Main Unit Exploded View 2
77
Figure 7-3 DBV-400 Main Unit Exploded View 2
77
Main Unit Parts List 2
78
Table 7-3 DBV-400 Main Unit Parts List 2
78
DBV-400 Validation Guide Cover Assy. Exploded View
79
DBV-400 Validation Guide Cover Assy. Parts List
79
Figure 7-4 DBV-400 Validation Guide Cover Assy. Exploded View
79
Table 7-4 DBV-400 Validation Guide Cover Assy. Parts List
79
DBV-400 Validation Guide Exploded View
80
Figure 7-5 DBV-400 Validation Guide Exploded View
80
DBV-400 Validation Guide Parts List
81
Table 7-5 DBV-400 Validation Guide Parts List
81
DBV-400 Cash Box Exploded View
82
Figure 7-6 DBV-400 Cash Box Exploded View
82
DBV-400 Cash Box Parts List
83
Table 7-6 DBV-400 Cash Box Parts List
83
DBV-400 Bezel Unit Exploded View
85
DBV-400 Bezel Unit Parts List
85
Figure 7-7 DBV-400 Bezel Unit Exploded View
85
Table 7-7 DBV-400 Bezel Unit Parts List
85
8 Index
87
Troubleshooting Overview
89
Fault Table Listings
89
Table A-1 General Fault Conditions
89
Adjustment Error
90
Table A-2 Adjustment Fault Conditions
90
Communication Error
91
A Troubleshooting
89
Introduction
89
LED Indication Conditions
91
LED Flash Error Code Conditions
91
Table A-3 Communication Fault Conditions
91
Table A-4 LED Flash Error Codes
91
LED Flash Reject Code Conditions
94
Table A-5 LED Flash Reject Codes
94
DBV-400 Maintenance Equipment
96
Figure A-1 Additional Maintenance Equipment Requirements
96
Table A-6 Additional Maintenance Equipment Parts List
96
Reference Paper Handling
97
B Glossary
99
DBV-400 Banknote Validator
99
DBV® Series
99
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JCM DBV Series Specifications
General
Brand
JCM
Model
DBV Series
Category
Bank Note Validator
Language
English
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