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JCM DBV Series User Manual
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P/N 960-000180R_Rev. 1 {EDP #233427}_Feb. 12, 2020
© 2020, JAPA
N CASH MA
CHINE CO., LTD.
7-10
Section 7
DBV™ Series DBV-400 Bank
note Validator
Exploded Vi
ews
and Parts Lists
DBV
-400 Cash Box Exploded View
Figure 7-6
DBV
-400 Cash Box Exploded View
Figure 7-6
DBV
-400 Cash Box Exploded V
iew
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February
12,
2020
81
83
Table of Contents
Default Chapter
3
Table of Contents
3
DBV-400 Banknote Validator
13
1 General Information
13
Unit (SU and SD Models)
13
Figure 1-1 DBV-400 Unit
13
Product Descriptions
14
Model Descriptions
14
Type Descriptions
14
Software Descriptions
14
Precautions
14
User Cautions
14
Installation Cautions
14
Figure 1-2 Precautionary Symbols
14
Table 1-1 DBV-400 Model Number Specifications
14
Table 1-2 DBV-400 Type Number Specifications
14
Mounting, Dismounting & Transportation
15
Placing Foreign Objects into the Unit
15
Preventive Maintenance
15
Banknote Fitness Requirements
15
Figure 1-3 Unacceptable Banknotes
15
Primary Features
16
Component Names
17
Figure 1-4 DBV-400 Component Names
17
Specifications
18
Technical Specifications
18
Table 1-4 DBV-400 Technical Specifications
18
Environmental Specifications
19
Electrical Specifications
19
Structural Specifications
19
Table 1-5 DBV-400 Environmental Specifications
19
Table 1-6 DBV-400 Electrical Specifications
19
Table 1-7 DBV-400 Structural Specifications
19
Unit Dimensions
20
Entire Unit Outside Dimensions
20
Figure 1-5 DBV-400 Unit with JCM Standard Bezel Outside Dimensions
20
Figure 1-6 DBV-400 Unit with Snack Mask Bezel Outside Dimensions
20
Entire Unit Outside Dimensions (Continued)
21
Figure 1-7 DBV-400 Unit with TOB Type Bezel Outside Dimensions
21
Figure 1-8 DBV-400 Unit with Euro Type Bezel Outside Dimensions
21
Figure 1-9 DBV-400 Unit with Compatible Type Bezel Outside Dimensions
22
Technical Contact Information
23
Americas
23
JCM American
23
Europe, Middle East, Africa & Russia
23
JCM Europe Gmbh
23
UK & Ireland
23
JCM Europe (UK Office)
23
Asia and Oceania
23
JCM Gold (HK) Ltd
23
Japan Cash Machine Co., LTD. (HQ)
23
2 Installation
25
Installation Procedure
25
Entire Unit Installation
25
DIP Switch Configurations
25
DIP Switch Block 1
25
DIP Switch Block 2
25
Figure 2-1 Threaded Studs Location
25
Table 2-1 DIP Switch Block 1 Settings
25
Table 2-2 DIP Switch Block 2 Settings
25
Bezel LED Default Color Settings
26
Figure 2-2 Bezel LED Color DIP SW1 Settings
26
Table 2-3 Bezel LED Color DIP SW2 Settings
26
Connector Pin Assignments
27
Mdb/Photo-Coupler Isolation Connector Pin Assignments
27
Table 2-4 DBV-400 ID-003 Mdb/Photo-Coupler Isolation Connector Pin Assignments
27
RS232 Connector Pin Assignments
28
Table 2-5 DBV-400 ID-003 RS232 Connector Pin Assignments
28
TTL Connector Pin Assignments
29
Table 2-6 DBV-400 ID-003 TTL Connector Pin Assignments
29
ID-002 Pulse Connector Pin Assignments
30
Table 2-7 DBV-400 ID-002 Pulse Connector Pin Assignments
30
Table 2-8 DBV-400 ID-044 Pulse Connector Pin Assignments
31
ID-044 Serial Connector Pin Assignments
32
Table 2-9 DBV-400 ID-044 Serial Connector Pin Assignments
32
USB Interface Connector Pin Assignments
33
USB Maintenance Interface Connector Pin Assignment
33
Table 2-10 DBV-400 USB Interface Connector Pin Assignments
33
Table 2-11 DBV-400 USB Maintenance Interface Connector Pin Assignments
33
Preventive Maintenance
34
Retrieving Banknotes
34
Clearing a Banknote Jam
34
Figure 2-5 Retrieving Banknotes 2
34
Figure 2-6 Clearing a Banknote Jam 1
34
Figure 2-7 Clearing a Banknote Jam 2
34
Figure 2-8 Clearing a Banknote Jam 3
34
Cleaning Procedure
35
Sensor and Roller Cleaning Procedure
35
Figure 2-9 General Cleaning Image
35
Sensor and Roller Locations
36
Figure 2-10 DBV-400 Sensor and Roller Cleaning Locations
36
Table 2-12 DBV-400 Sensor Type Cleaning Methods
36
Operational Flowchart
45
Figure 2-18 DBV-400 Operational Flowchart (Initializing)
45
Operational Flowchart (Continued 1)
46
3 Communications
47
Americas
47
JCM American
47
Europe, Middle East, Africa & Russia
47
JCM Europe Gmbh
47
UK & Ireland
47
JCM Europe (UK Office)
47
Asia and Oceania
47
JCM Gold (HK) Ltd
47
Japan Cash Machine Co., Ltd. (HQ)
47
4 Disassembly/Reassembly
49
Tool Requirements
49
CPU Circuit Board Removal
49
Figure 4-1 Cash Box Removal
49
Figure 4-2 Bezel Unit Removal
49
Figure 4-3 Unplugging Connector
49
Figure 4-4 Main Frame Assy. Removal
49
Side Sensor Removal
50
Motor Harness Assy. Removal
50
Inside Validation Sensor Board Removal
50
Figure 4-5 Unplugging Connector
50
Figure 4-6 CPU Circuit Board Removal
50
Figure 4-7 Side Sensor Removal
50
Figure 4-8 Motor Harness Assy. Removal
50
Figure 4-9 Validation Guide Removal
50
Figure 4-10 Validation Guide Removal
50
Outside Validation Sensor Board Removal
51
Figure 4-11 Inside Validation Sensor Board Removal
51
Figure 4-12 Outside Guide Cover Removal
51
Figure 4-13 Outside Validation Sensor Board Removal
51
Box Base Assy. Removal
52
Figure 4-14 Box Base Assy. Removal 1
52
Figure 4-15 Box Base Assy. Removal 2
52
5 Wiring Diagrams
53
System Wiring Diagram
53
Figure 5-1 DBV-400 System Wiring Diagram
53
Installation Procedures
55
Application Software Installation
55
Figure 6-1 Tool and Harness Connections 1
55
Figure 6-2 USB Cable Type Requirement
55
Figure 6-3 Tool and Harness Connections 2
55
Driver Installation Procedure
56
Figure 6-4 Setup.exe File Location
56
Figure 6-5 Installshield Wizard Screen
56
Figure 6-6 Destination Folder Screen
56
Figure 6-7 Current Settings Confirmation
56
Figure 6-8 Installation Completion Screen
56
Table 6-1 USB Driver Files
56
6 Calibration and Testing
55
Tool Requirement
55
Workbench Tool Requirements with Reference Paper and a PC
55
Workbench Tool Requirements Without a PC
55
Power Supply
55
JCM Tool Suite Standard Edition Mode
57
Download Procedures
57
Software Program Download
57
Figure 6-11 Normal Mode Selection
57
Figure 6-12 Test Mode Selection
57
Figure 6-13 Normal Upgrade Setting
57
Figure 6-14 Initial Download Setting
57
Figure 6-15 Normal Upgrade Screen
58
Figure 6-16 Initial Download Screen
58
Figure 6-18 Browse Screen Button Location
58
Figure 6-19 DBV-400 Software Program Selection
58
Calibration
59
When to Calibrate
59
Placing the KS-095A Reference Paper
59
Figure 6-22 KS-095A Reference Paper
59
Figure 6-25 Placing KS-095A Reference Paper 2
59
Figure 6-26 Placing KS-095A Reference Paper 3
59
Figure 6-27 Placing KS-095A Reference Paper 4
60
Figure 6-28 Placing KS-095A Reference Paper 5
60
Figure 6-29 Placing KS-095A Reference Paper 6
60
Calibration Preparation
61
Sensor Calibration
61
Figure 6-30 DIP SW1 Setting
61
Figure 6-31 Launching JCM Tool Suite Standard Edition/Sensor Adjustment Selection
61
Figure 6-33 Sensor Calibration Screen 2
61
Figure 6-34 Non-Paper Calibration Screen
61
Figure 6-35 Non-Paper Calibration Completion
61
Figure 6-36 Placing Reference Paper Message
62
Figure 6-37 Reference Paper Calibration
62
Figure 6-38 Removing Reference Paper Message
62
Figure 6-39 Second Non-Paper Calibration
62
Figure 6-40 Serial Number Change Dialogue
62
Figure 6-41 Serial Number Setting
62
Figure 6-42 Calibration Succeeded Message
63
Figure 6-43 Calibration Result
63
Figure 6-44 Write EEPROM Succeeded
63
Performance Tests
64
Performance Test Using a PC
64
Performance Test Preparation
64
Figure 6-45 DS1 Switch Settings 1
64
Figure 6-46 JCM Tool Suite Standard Edition Screen/Pull-Down Menu 2
64
Figure 6-47 Main Screen
64
Table 6-2 Performance Test Items Using a PC and Test Menu Selections
64
Feed Motor Test
65
Stacking Test
65
Figure 6-48 Feed Motor Test Selections
65
Figure 6-51 Stacking Test Selections
65
Sensor Test
66
Figure 6-54 Sensor Test Selections
66
Table 6-3 Sensor Test Items
66
DIP Switch Test
67
Bezel LED Test
67
Figure 6-57 DIP Switch Block Test Selections
67
Figure 6-58 DIP Switch Block Test Screen 1
67
Figure 6-60 LED Test Selections
67
Performance Test Without a PC
68
Aging Test
68
Figure 6-63 Aging Test DIP SW1 Setting
68
Figure 6-64 Aging Test DIP SW2 Setting
68
Figure 6-65 DIP SW1 #8 off
68
Table 6-4 Performance Test Items and DIP Switch 1 Settings
68
Table 6-5 Aging Test Interval Timing Settings
68
Acceptance Test
69
Sensor Test
69
Figure 6-66 Acceptance Test DIP SW2 Setting
69
Figure 6-67 DIP SW1 #8 off for Acceptance Test with Validation
69
Figure 6-68 DIP SW1 #8 off for Acceptance Test Without Validation
69
Figure 6-69 Sensor Test DIP SW1 Setting
69
Figure 6-70 Sensor Test DIP SW2 Setting
69
Table 6-6 Sensor Test Procedure and Confirmation
69
Push Button Test
70
DIP Switch Test
70
Figure 6-72 Push Button Location
70
Figure 6-73 DIP Switch Test DIP SW2 Setting
70
Figure 6-74 DIP SW1 #8 off for DS1 Testing
70
Figure 6-75 DIP SW1 #8 off for DS2 Testing
70
Table 6-7 DIP Switch 1 Test Confirmation
70
Table 6-8 DIP Switch 2 Test Confirmation
70
Other Performance Tests
71
Figure 6-76 Other Tests DIP SW2 Setting
71
Table 6-9 Performance Confirmation
71
7 Exploded Views and Parts Lists
73
Entire DBV-400 Unit Exploded View
73
Figure 7-1 Entire DBV-400 Unit Exploded View
73
Entire DBV-400 Unit
74
Table 7-1 Entire DBV-400 Unit Parts List
74
Main Unit Exploded View 1
75
Figure 7-2 DBV-400 Main Unit Exploded View 1
75
Main Unit Parts List 1
76
Main Unit Exploded View 2
77
Figure 7-3 DBV-400 Main Unit Exploded View 2
77
Main Unit Parts List 2
78
Table 7-3 DBV-400 Main Unit Parts List 2
78
DBV-400 Validation Guide Cover Assy. Exploded View
79
DBV-400 Validation Guide Cover Assy. Parts List
79
Figure 7-4 DBV-400 Validation Guide Cover Assy. Exploded View
79
Table 7-4 DBV-400 Validation Guide Cover Assy. Parts List
79
DBV-400 Validation Guide Exploded View
80
Figure 7-5 DBV-400 Validation Guide Exploded View
80
DBV-400 Validation Guide Parts List
81
Table 7-5 DBV-400 Validation Guide Parts List
81
DBV-400 Cash Box Exploded View
82
Figure 7-6 DBV-400 Cash Box Exploded View
82
DBV-400 Cash Box Parts List
83
Table 7-6 DBV-400 Cash Box Parts List
83
DBV-400 Bezel Unit Exploded View
85
DBV-400 Bezel Unit Parts List
85
Figure 7-7 DBV-400 Bezel Unit Exploded View
85
Table 7-7 DBV-400 Bezel Unit Parts List
85
8 Index
87
Troubleshooting Overview
89
Fault Table Listings
89
Table A-1 General Fault Conditions
89
Adjustment Error
90
Table A-2 Adjustment Fault Conditions
90
Communication Error
91
A Troubleshooting
89
Introduction
89
LED Indication Conditions
91
LED Flash Error Code Conditions
91
Table A-3 Communication Fault Conditions
91
Table A-4 LED Flash Error Codes
91
LED Flash Reject Code Conditions
94
Table A-5 LED Flash Reject Codes
94
DBV-400 Maintenance Equipment
96
Figure A-1 Additional Maintenance Equipment Requirements
96
Table A-6 Additional Maintenance Equipment Parts List
96
Reference Paper Handling
97
B Glossary
99
DBV-400 Banknote Validator
99
DBV® Series
99
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JCM DBV Series Specifications
General
Brand
JCM
Model
DBV Series
Category
Bank Note Validator
Language
English
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