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Jonker Sailplanes JS3 RES User Manual
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JS
-MD 3 RES Main
tenance Manua
l
Supplement
MD11-AMM-
00
-
00
2
Issue: 00
Rev. 00
Rev. Date:
23
-May-
22
Page D-5
BATTERY
A:
Battery Hot !
Maximum battery cel
l temperature >
60
°C
BATTERY
A:
Battery Low !
SOC <
10%
BATTERY
A: Cell voltage diffe
rence too big.
Connect Charger!!!
Battery cell voltage differ
ence >
20
mV.
Connect charger and le
t balancing pr
ocess be finished.
BATTERY
A: One or more Temperature S
ens
ors
failed
More
than 5 temperatur
e sensors are defect
Maintenance necess
ary.
BATTERY
A: Flash Memory Error
Maintenance
No further effect.
Maintenance necess
ary.
BATTERY
A:
Cell Monitor Chip too hot
Balancing is paused.
Wait until chip is cooled
down and balancing resumes.
179
Table of Contents
Table of Contents
8
List of Figures
11
General
15
Descriptive Data
15
Technical Data
15
Figure 1-1 JS3 with RES Pylon Extended
15
Table 1-1 RES Technical Data
15
Description of Systems and Components
17
Introduction and Overview
17
Figure 2-1 RES System Overview
17
RES Kinematics Overview
18
Figure 2-2 Kinematics Layout Overview
18
Electrical System Overview
19
Figure 2-3 Electrical System Overview
19
Figure 2-4 Electrical Interaction Overview
21
Table 2-1 Electrical Loads
21
Airworthiness Limitations and Inspections
23
Airworthiness Limitations
23
Table 3-1 Life Limits Durations
23
Maintenance Schedule
25
Annual Inspection
25
Table 4-1 Maintenance Requirement Schedule
25
RES Actuator Assembly
26
Figure 4-1 RES Actuator Assembly
26
Figure 4-2 Actuator Assembly
28
Table 4-2 Actuator Specifications
28
Figure 4-3 Pylon Bell Crank Assembly
29
Figure 4-4 Pylon Bell Crank Bracket Assembly
31
Figure 4-5 Pylon Driver Arm Assembly
33
RES Pylon
35
Propeller
36
Figure 4-6 Pylon Assembly
36
Figure 4-7 Motor Wires Routing
38
Figure 4-8 Propeller Assembly
39
Electrical Motor
43
Figure 4-9 Electrical Motor
43
RES Doors
46
Front Doors
46
Figure 4-10 Doors Assembly
46
Figure 4-11 Main Door Bell Crank Assembly
48
Figure 4-12 Main Doors Assembly
50
Figure 4-13 Front Doors Assembly
52
Battery Latches
54
Figure 4-14 Battery Latches
54
Display and Control Unit (DCU)
56
Figure 4-15 DCU
56
LXNAV Bridge
59
Motor Controller Assembly
60
Figure 4-16 Motor Controller Overview
61
Figure 4-17 Motor Controller Assembly
61
Figure 4-19 Motor Controller Pcbs
64
Figure 4-22 HV Wire
69
DC-DC Converter
81
Figure 4-20 Cooling Fans
84
Figure 4-21 Motor Controller HV Wire Sequence
84
Table 4-3 DC-DC Converter Specifications
94
Retraction and Fuses Unit (RFU)
97
Insulation Monitoring Device (IMD)
98
HV Connectors
99
Avionic Batteries
103
Table 4-4 Seatpan Battery Specification
103
Fire Warning System
104
Calibration & Setup
106
Actuator System Setup
106
Figure 5-1 Fuselage Clearance
107
Figure 5-2 Pylon Driver Arm Extension
107
Figure 5-3 B9 Bulkhead
108
Actuator Calibration
109
Main Door Setup
109
Motor Resolver Calibration
110
Figure 5-4 Main Door Setup
110
Propeller Alignment
111
Wiring Loom
114
Display and Control Unit (DCU)
114
Figure 6-1 DCU Wiring
114
RES Control Board (RCB)
115
Figure 6-2 RCB Wiring
115
Retraction and Fuses Unit (RFU)
117
Actuator
117
Figure 4-24 RFU
118
Figure 6-3 RFU Wiring
118
Figure 6-4 Actuator Wiring
118
Left Battery Connector
119
Figure 6-5 Left Battery Connector Wiring
119
Charger Connector
120
Right Battery Connector
120
Figure 6-6 Charger Connector Wiring
120
Figure 6-7 DC-DC Converter
121
Figure 6-8 Right Battery Connector Wiring
122
Motor, Motor Controller and Resolvers
123
Figure 6-9 Motor, Motor Controller, and Resolvers Wiring
123
Cooling Fans
124
Figure 6-10 Cooling Fans Wiring
124
Insulation Monitoring Device (IMD)
125
Figure 6-11 IMD Wiring
125
Avionic Batteries
126
Figure 6-12 Avionics Battery Wiring
126
Ground Bus
127
Figure 6-13 Ground Bus Wiring
127
Supplementary Fire Warning System
128
Figure 6-14 Supplementary Fire Warning System Wiring
128
LXNAV Bridge
129
Complete Schematic
130
Supplementary Information and Pictures
131
Lubrication
133
Introduction
133
Lubricants
133
Lubrication Plan
133
Figure 7-1 Lubrication Points
134
System Operation
135
Guarded RES Master Switch
135
Figure 8-1 Guarded RES Master Switch
135
Display and Control Unit Interface
136
Battery Selection Switch
136
Figure 8-2 DCU Primary Controls
136
Operational Mode
137
Figure 8-3 Standby Screen
137
Figure 8-4 Extension/Retraction Screen
138
Figure 8-5 Extended Screen
139
Figure 8-6 Propulsion Screen
140
Figure 8-7 Battery Charging Screen
141
Other Information Screens
142
Figure 8-9 Message Screen
142
Figure 8-10 System Screen
143
Warning Caution and Information Messages
144
Figure 8-11 Warning Screen
144
Maintenance Mode
145
Setup Menu
145
Figure 8-12 Service Screen
145
Figure 8-13 Setup Screen
145
Charge Mode
146
Fire Warning System
146
Figure 8-14 Fire Warning System
146
Software/ Firmware Update
147
Requirements for Firmware Updated
147
DCU Firmware Update
147
RFU Firmware Update
148
Accessing the Motor Controller Parameters
149
Figure 9-1 Adapter Installation
149
10 High Voltage Batteries
151
Overview
151
Figure 10-1 Battery Overview
151
Inspections
152
Trailer Considerations
152
Battery Status Indicators
153
Figure 10-2 Battery Status Indicators
153
Battery Handling
154
Installing the HV Batteries
154
Battery Care
155
Long Term Storage
155
Figure 10-3 Dual Battery Operation
155
Figure 10-4 Single Battery Operation
155
Charging
157
Figure 10-5 Dual Battery in Aircraft Charging
157
Figure 10-6 Single Battery in Aircraft Charging
158
Figure 10-7 External Dual Battery Charging
158
Figure 10-8 External Single Battery Charging
159
11 Placard Booklet
160
Figure 11-1 RES Placard Booklet
160
13 Service Bulletins
163
14 Contact
166
APPENDIX A - Annual Inspection Checklist
168
APPENDIX B - General Torque Specifications
172
APPENDIX C - Stcs and Minor Change Approvals
174
Appendix D - List of Warnings/Cautions
176
4
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Jonker Sailplanes JS3 RES Specifications
General
Brand
Jonker Sailplanes
Model
JS3 RES
Category
Aircrafts
Language
English
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