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SERVOSTAR 640
Kollmorgen SERVOSTAR 640 User Manual
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9.5.3
Standard
menu
structure
9.5.4
Extended
menu
structure
Keep
the
right
key
pressed
while
switching
on
the
24V-supply.
SERVOSTAR
®
640/670
Instructions
Manual
93
Kollmorgen
12/2010
Setup
see
p.90
the
entry
will
be
stored
automatically,
when
you
exit
the
input
field.
see
p.90
see
p.90
92
94
Table of Contents
Default Chapter
3
Table of Contents
3
1 General
7
About this Manual
7
Target Group
7
Hints for the Online Edition (PDF Format)
7
Symbols Used
7
Abbreviations Used
8
2 Safety
9
Safety Instructions
9
Safety 2.1 Safety Instructions
9
Use as Directed
10
Prohibited Use
10
3 Approvals
11
UL and Cul- Conformance
11
EC - Conformance
11
EC Declaration of Conformity
12
European Directives and Standards for the Machine Builder
13
GOST-R Conformance
14
4 Handling
15
Transport
15
Packaging
15
Storage
15
Maintenance
15
Handling 4.1 Transport
15
Disassembling
16
Repair
16
Disposal
16
5 Package
17
Package Supplied
17
Nameplate
17
Part Number Scheme
18
6 Technical Description
19
Technical Data
21
Recommended Torques
22
Fusing
22
Ambient Conditions, Ventilation, Mounting Position
22
Conductor Cross-Sections
23
LED Display
23
Grounding System
23
Control for Motor Holding Brake
24
Electrical Brake Circuit
25
Switch-On and Switch-Off Behavior
26
Behavior in Standard Operation
27
Behavior in the Event of an Error (with Standard Setting)
28
Stop/Emergency Stop Function to en 60204
29
Stop: Standards
29
Emergency Stop: Standards
30
Shock-Hazard Protection
31
Leakage Current
31
Residual-Current Circuit Breakers (FI)
31
Isolating Transformers
31
7 Mechanical Installation
33
Safety Instructions
33
Guide to Mechanical Installation
33
Assembly
34
Dimensions
35
8 Electrical Installation
37
Safety Instructions
37
Guide to Electrical Installation
38
Wiring
39
Safety Instructions
39
Shielding Connection to the Front Panel
40
Technical Data for Cables
41
Components of a Servo System
42
Block Diagram
43
Pin Assignments
44
Connection Diagram (Overview)
45
Power Supply
46
Connection to Various Mains Supply Networks
46
Mains Supply Connection (X0)
47
Auxiliary Supply (X4)
47
DC Bus Link (X0)
47
Motor Connection with Brake (X0, X4)
48
External Brake Resistor (X0)
48
Feedback
49
Resolver (X2)
50
Sine Encoder with BISS (X1)
51
Sine Encoder with Endat 2.1 or HIPERFACE (X1)
52
Sine Encoder Without Data Channel (X1)
53
Incremental or Sine Encoder with Hall Sensors (X1)
54
Comcoder (X1)
55
Incremental Encoder (X5)
56
Electronic Gearing, Master-Slave Operation
57
Connection to a SERVOSTAR Master, 5 V Signal Level (X5)
58
Connection to Incremental Encoder Master with 24 V Signal Level (X3)
58
Connection to a Sine-Cosine Encoder Master (X1)
59
Connection to a SSI Encoder (X5)
60
Connection to Stepper-Motor Controllers (Step and Direction)
60
Step/Direction with 5 V Signal Level (X5)
61
Step/Direction with 24 V Signal Level (X3)
61
Encoder Emulations
62
Incremental Encoder Output - a Quad B (X5)
62
SSI Output (X5)
63
Digital and Analog Inputs and Outputs
64
Analog Inputs (X3)
64
Analog Outputs (X3)
65
Digital Inputs (X3)
66
Digital Outputs (X3)
67
RS232 Interface, PC Connection (X6)
68
Canopen Interface (X6)
69
Restart Lock -AS
70
Safety Instructions
70
Use as Directed
71
Block Diagram
71
Functional Description
72
Signal Diagram (Sequence)
72
Functional Test
73
Connection Diagram (Principle)
73
Application Example Category 1 According to en 954-1
74
Control Circuit
74
Mains Supply Circuit
74
Application Example Category 3 According to en 954-1
75
Control Circuit
75
Mains Supply Circuit
75
Flow Chart
76
9 Setup
77
Safety Instructions
77
Setup Software
78
General
78
Use as Directed
78
Software Description
78
Hardware Requirements
79
Operating Systems
79
Installation under WINDOWS 95 / 98 / 2000 / ME / NT / XP
79
Quickstart Guide
80
Preparation
80
Unpacking, Mounting and Wiring the Servo Amplifier
80
Documents
80
Minimum Wiring for Drive Test
81
Connect
82
Important Screen Elements
83
Basic Setup
84
Motor (Synchronous)
85
Feedback
86
Save Parameters and Restart
87
Jogging the Motor (Speed Control)
88
Status
89
Monitor
89
Additional Setup Parameters
89
Multi-Axis System
90
Node Address for CAN-Bus
90
Baud Rate for CAN-Bus
90
Example of Connections for a Multi-Axis System
91
Key Operation / LED Display
92
Key Operation
92
Status Display
92
Standard Menu Structure
93
Extended Menu Structure
93
Error Messages
94
Warning Messages
95
Removing Faults / Warnings
96
10 Expansion Cards
97
Guide to Installation of Expansion Cards
97
Expansion Card -I/O-14/08
98
Front View
98
Technical Data
98
Light Emitting Diodes (Leds)
98
Select Motion Task Number (Sample)
98
Connector Assignments
99
Connection Diagram
100
Expansion Cards -PROFIBUS
101
Front View
101
Connection Technology
101
Connection Diagram
101
Expansion Card -SERCOS
102
Front View
102
Light Emitting Diodes (Leds)
102
Connection Technology
102
Connection Diagram
103
Modifying the Station Address
103
Modifying the Baud Rate and Optical Power
103
Expansion Card -DEVICENET
104
Front View
104
Connection Technology
104
Connection Diagram
104
Combined Module/Network Status-LED
105
Setting the Station Address (Device Address)
105
Setting the Transmission Speed
105
Bus Cable
106
Expansion Card -ETHERCAT
107
Front View
107
Leds
107
Connection Diagram
107
Expansion Card -SYNQNET
108
Front View
108
NODE ID Switch
108
Node LED Table
108
Synqnet Connection, Connector X21B/C (RJ-45)
108
Digital Inputs/Outputs, Connector X21A (Subd 15-Pin, Socket)
109
Connection Diagram Digital Inputs/Outputs, Connector X21A
109
Expansion Module -2CAN
110
Installation
110
Front View
110
Connection Technology
110
Connector Assignments
111
Connection Diagram
111
11 Appendix 11.1 Glossary
113
11 Appendix Order Codes
115
Connectors
115
Expansion Cards
115
Servo Amplifiers
115
Repair-/Disposal Request Telefax Form
116
Index
117
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Kollmorgen SERVOSTAR 640 Specifications
General
Brand
Kollmorgen
Model
SERVOSTAR 640
Category
Amplifier
Language
English
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