KTM 2014 690 SMC R EU User Manual

KTM 2014 690 SMC R EU

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27 WIRING DIAGRAM 207

Components:

E13 Low beam, high beam

F5 Fuse

F6 Fuse

P10 Combination instrument

P15 Horn

P35 Parking light

S24 Light switch, horn button, headlight flasher switch, turn signal switch

Table of Contents

Default Chapter4
- Table of Contents4
1 Means of Representation7
- Symbols Used7
- Formats Used7
2 Safety Advice8
- Repair Manual8
- Degrees of Risk and Symbols8
- Work Rules8
3 Important Information9
- Guarantee, Warranty9
- Operating and Auxiliary Substances9
- Spare Parts, Accessories9
- Figures9
4 Serial Numbers10
- Chassis Number10
- Type Label10
- Engine Number10
- Key Number10
- Fork Part Number10
- Shock Absorber Part Number11
5 Motorcycle12
- Raising the Motorcycle with the Rear Wheel Stand12
- Taking the Motorcycle off of the Rear Wheel Stand12
- Raising the Motorcycle with the Front Wheel Stand12
- Taking the Motorcycle off of the Front Wheel Stand13
- Raising the Motorcycle with a Lift Stand13
- Removing the Motorcycle from the Lift Stand13
- Raising the Motorcycle with the Work Stand13
- Removing the Motorcycle from the Work Stand14
- Starting14
- Starting the Motorcycle to Make Checks15
6 Fork, Triple Clamp16
- Adjusting the Compression Damping of the Fork16
- Adjusting the Rebound Damping of the Fork16
- Bleeding the Fork Legs17
- Cleaning the Dust Boots of the Fork Legs17
- Removing the Fork Protector17
- Installing the Fork Protector18
- Removing Fork Legs18
- Installing the Fork Legs19
- Disassembling the Fork Legs20
- Checking the Fork Legs23
- Assembling the Fork Legs24
- Checking the Steering Head Bearing Play28
- Adjusting the Steering Head Bearing Play28
7 Handlebar, Controls30
- Handlebar Position30
- Adjusting the Handlebar Position30
- Changing the Throttle Grip30
8 Shock Absorber, Swingarm35
- Adjusting the High-Speed Compression Damping of the Shock Absorber35
- Adjusting the Low-Speed Compression Damping of the Shock Absorber35
9 Exhaust55
- Removing the Manifold55
- Installing the Manifold56
- Removing the Main Silencer57
- Installing the Main Silencer58
10 Air Filter59
- Removing the Air Filter59
- Installing the Air Filter59
- Removing the Air Filter Box59
- Installing the Air Filter Box61
11 Fuel Tank, Seat, Trim63
- Opening the Filler Cap63
- Closing Filler Cap63
- Removing the Seat63
- Mounting the Seat64
- Taking off the Side Cover64
- Mounting the Side Cover64
- Checking the Fuel Pressure64
- Changing the Fuel Filter66
- Changing the Fuel Pump69
12 Wheels72
- Checking the Tire Air Pressure72
- Checking the Tire Condition72
- Checking the Brake Discs73
- Checking the Spoke Tension73
- Checking the Rim Run-Out74
- Front Wheel74
- Removing Front Wheel74
- Installing the Front Wheel75
- Removing the Brake Disc of the Front Brake76
- Installing the Brake Disc of the Front Brake76
- Rear Wheel76
- Removing Rear Wheel76
- Installing the Rear Wheel77
- Removing the Brake Disc of the Rear Brake78
- Installing the Brake Disc of the Rear Brake78
- Checking the Chain Tension79
- Adjusting the Chain Tension79
- Adjusting Chain Guide80
- Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide80
- Cleaning the Chain82
- Checking the Rear Hub Rubber Dampers82
13 Wiring Harness, Battery84
- Removing the Battery84
- Installing the Battery84
- Disconnecting the Battery85
- Connecting the Battery85
- Recharging the Battery85
- Checking the Charging Voltage86
- Checking the Quiescent Current87
- Changing the Main Fuse87
- Changing Fuses of Individual Power Consumers88
- Adjusting the Engine Characteristic89
14 Brake System91
- Checking the Front Brake Linings91
- Changing the Brake Linings of the Front Brake91
- Adjusting the Basic Position of the Hand Brake Lever92
- Checking Brake Fluid Level of Front Brake92
- Adding Front Brake Fluid93
- Changing the Front Brake Fluid94
- Checking the Rear Brake Linings95
- Changing the Rear Brake Linings95
- Checking the Free Travel of Foot Brake Lever97
- Adjusting the Basic Position of the Foot Brake Lever97
- Checking Rear Brake Fluid Level97
- Adding Rear Brake Fluid98
- Changing the Rear Brake Fluid99
15 Lighting System, Instruments101
- Combination Instrument101
- Setting Kilometers or Miles101
- Setting the Clock101
- Setting/Resetting Display TRIP 1101
- Setting/Resetting Display TRIP 2101
- Setting the Wheel Circumference102
- Checking the Headlight Setting103
- Adjusting the Headlight Range103
- Removing the Headlight Mask with the Headlight103
- Installing the Headlight Mask with the Headlight104
- Changing the Parking Light Bulb104
- Changing the Headlight Bulb105
- Changing the Turn Signal Bulb106
16 Engine107
- Removing the Engine107
- Installing the Engine109
- Disassembling the Engine113
- Clamping the Engine into the Engine Assembly Stand113
- Draining the Engine Oil113
- Removing the Starter Motor114
- Removing the Valve Cover114
- Removing the Alternator Cover114
- Removing the Spacer114
- Removing the Gear Position Sensor115
- Removing the Oil Filter115
- Removing the Thermostat115
- Setting Engine to Ignition Top Dead Center115
- Removing the Spark Plugs116
- Removing the Timing Chain Tensioner116
- Removing the Camshafts116
- Removing the Cylinder Head117
- Removing the Piston117
- Removing the Water Pump Impeller118
- Removing the Rotor118
- Removing the Timing Chain Rails119
- Removing the Timing Chain and Timing Chain Sprocket119
- Removing the Ignition Pulse Generator120
- Removing the Clutch Cover120
- Removing the Spacer and Spring120
- Removing the Clutch Basket121
- Removing the Primary Gear122
- Removing the Starter Drive122
- Removing Shift Shaft123
- Removing Shift Drum Locating123
- Removing Locking Lever124
- Removing the Oil Pumps124
- Removing the Left Engine Case125
- Removing the Crankshaft and Balancer Shaft126
- Removing the Transmission Shafts126
- Work on Individual Parts127
- Work on the Right Section of the Engine Case127
- Work on the Left Section of the Engine Case128
- Work on the Clutch Cover130
- Removing Crankshaft Bearing Inner Ring130
- Removing Balancer Shaft Drive Wheel130
- Changing the Connecting Rod, Conrod Bearing, and Crank Pin130
- Checking Crankshaft Run-Out at Bearing Pin132
- Installing Balancer Shaft Drive Wheel132
- Installing Crankshaft Bearing Inner Ring133
- Measuring Axial Clearance of Crankshaft and Balancer Shaft133
- Cylinder - Nikasil ® Coating134
- Checking/Measuring the Cylinder134
- Checking/Measuring the Piston135
- Checking Piston Ring End Gap136
- Determining the Piston/Cylinder Mounting Clearance136
- Checking the Oil Pumps for Wear136
- Replacing Autodecompressor137
- Preparing Timing Chain Tensioner for Installation138
- Checking the Timing Assembly139
- Removing the Rocker Arm140
- Changing the Camshaft Bearing140
- Removing the Valves141
- Checking the Valves142
- Checking Valve Springs142
- Checking Valve Spring Retainer142
- Checking the Cylinder Head142
- Installing the Valves143
- Installing the Rocker Arm144
- Disassembling the Antihopping Clutch144
- Checking the Clutch145
- Preassembling the Antihopping Clutch146
- Checking the Shift Mechanism147
- Preassembling the Shift Shaft148
- Disassembling the Main Shaft149
  - Disassembling the Countershaft150
  - Checking the Transmission150
  - Assembling the Main Shaft152
  - Assembling the Countershaft153
  - Checking the Starter Drive154
  - Checking Freewheel155
  - Removing Freewheel155
  - Installing Freewheel155
  - Assembling the Engine156
  - Installing the Transmission Shafts156
  - Installing Crankshaft and Balancer Shaft157
  - Installing the Left Engine Case158
  - Installing the Oil Pumps159
  - Installing Locking Lever160
  - Installing Shift Drum Locating160
  - Installing Shift Shaft160
  - Installing the Starter Drive160
  - Installing the Primary Gear161
  - Installing the Clutch Basket161
  - Installing the Spacer and Spring163
  - Installing the Clutch Cover163
  - Installing the Ignition Pulse Generator164
  - Installing Timing Chain and Timing Chain Sprocket164
  - Installing the Timing Chain Rails164
  - Installing the Rotor165
  - Adjusting Crankshaft Position Sensor Distance165
  - Setting Engine to Top Dead Center166
  - Mounting the Water Pump Cover166
  - Installing Piston166
  - Installing the Cylinder Head168
  - Installing the Camshafts169
  - Installing Timing Chain Tensioner169
  - Checking Valve Clearance170
  - Adjusting the Valve Clearance171
  - Installing the Spark Plugs172
  - Installing the Thermostat172
  - Installing the Oil Filter172
  - Installing the Gear Position Sensor173
  - Installing the Spacer173
  - Installing the Alternator Cover173
  - Installing Oil Screens174
  - Installing the Starter Motor174
  - Installing the Valve Cover175
  - Removing the Engine from the Engine Assembly Stand175
17 Clutch176
- Checking/Rectifying the Fluid Level of the Hydraulic Clutch176
- Changing the Hydraulic Clutch Fluid176
18 Shift Mechanism177
- Changing the Gear Position Sensor177
- Programming the Gear Position Sensor179
19 Water Pump, Cooling System180
- Draining the Coolant180
20 Lubrication System183
- Oil Circuit183
- Checking the Engine Oil Level183
- Checking the Engine Oil Pressure184
- Changing the Engine Oil and Filter, Cleaning the Oil Screens185
- Draining the Engine Oil185
- Removing the Oil Filter186
- Installing the Oil Filter186
- Cleaning the Oil Screens187
- Filling up with Engine Oil188
- Adding Engine Oil188
21 Ignition189
- Alternator - Checking the Stator Winding189
- Checking the Spark Plug Connector189
- Ignition Coil - Checking the Secondary Winding190
22 Throttle Valve Body191
- Performing the Initialization Run191
23 Technical Data192
- Engine192
- Engine Tolerance, Wear Limits192
- Engine Tightening Torques194
- Capacities195
- Engine Oil195
- Coolant195
- Fuel195
- Chassis196
- Electrical System196
- Tires197
- Fork197
- Shock Absorber197
- Chassis Tightening Torques198
24 Cleaning/Protective Treatment200
- Cleaning the Motorcycle200
- Checks and Maintenance Steps for Winter Operation201
25 Storage202
- Preparing for Use after Storage202
26 Service Schedule203
27 Wiring Diagram204
- 202204
- 204206
- 206208
- 208210
- 210212
- 212214
- 214216
- 216218
- 218220
- 220222
- 222224
28 Substances226
29 Auxiliary Substances228
30 Special Tools230
31 Standards243
- Index244

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KTM 2014 690 SMC R EU Specifications

General

Brand	KTM
Model	2014 690 SMC R EU
Category	Motorcycle
Language	English

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