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KYMCO MX’er 125 - Cylinder Removal

KYMCO MX’er 125
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8. CYLINDER/PISTON
8
-
3
MXer SYSTEM
SPECIFICATIONS
Mx
er 150
Standard (mm)
Service Limit (mm)
I.D. 62.03 62.045
Warpage 0.05
Cylindricity 0.05
True roundness 0.05
Ring
-
to
-
groove
Top 0.015 0.055 0.09
clearance
Second 0.015 0.055 0.09
Top 0.10 0.25 0.5
Piston,
Ring end gap Second 0.10 0.25 0.5
piston ring
Oil side rail 0.2 0.7
Piston O.D. 61.96 62
Piston O.D. measuring position 5mm from bottom of skirt
. Piston-to-cylinder clearance 0.010 0.040 0.1
Piston pin hole I.D. 15.002 15.008 15.04
Piston pin O.D 14.994 15.000 14.96
Piston-to-piston pin clearance 0.002 0.014 0.02
Connecting rod small end I.D. bore 15.016 15.034 15.06
Mx
er 125
S
tandard (mm)
Service Limit (mm)
I.D. 56.53 56.545
Warpage 0.05
Cylindricity 0.05
True roundness 0.05
Ring
-
to
-
groove
Top 0.015 0.055 0.09
clearance
Second 0.015 0.055 0.09
Top 0.10 0.25 0.5
Piston,
Ring end gap Second 0.10 0.25 0.5
piston ring
Oil side rail 0.2 0.7
Piston O.D. 56.46 56.5
Piston O.D. measuring position 5mm from bottom of skirt
. Piston-to-cylinder clearance 0.010 0.040 0.1
Piston pin hole I.D. 15.002 15.008 15.04
Piston pin O.D 14.994 15.000 14.96
Piston-to-piston pin clearance 0.002 0.014 0.02
Connecting rod small end I.D. bore 15.016 15.034 15.06
CYLINDER REMOVAL
Turn the cam chain tension screw clockwise to
Cylinder
Cylinder

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