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3000C
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Manual
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7
Illustrated Parts List
3000C Force Feed Loader
7-95
Swivel Stand (Option)
Item
No.
Part Number
Qty.
Description
Remarks
GRP
988165
Group, Swivel Stand
1
988167
1
Swivel Stand, 90”
2
988166
1
Swivel Stand, 56”
3
986603
1
Conveyor Locking Pin
206
208
Table of Contents
Main Page
Table of Contents
5
Safety
9
Introduction
11
Safety Precautions
12
Safety Labels
16
Location
16
Safety Decals Care
17
Decal Installation (Sticker Type)
17
Decal Installation (Top Protected)
17
Machine Specific Precautions
18
Hot Material Precautions
18
Hydraulic Systems Precautions
18
Refueling Precautions
18
Battery Precautions
18
Tire Precautions
19
Starting and Stopping Precautions
19
Parking Precautions
19
Operating Precautions
20
Maintenance Precautions
20
Section 2
21
Information and Specifications
21
Limited Warranty Policy
22
General Information and Specifications
24
Torque Specifications
27
Standard Inch Fasteners
27
Metric Fasteners
28
Hydraulic Fittings
28
Determining Proper Torque
29
Component Location
33
Control Consoles
35
Section 4 Operation
39
Operation
39
General Information
41
Operating Safety
41
Stopping Safety
42
Maintenance Safety
42
Pre-Start Inspection
43
Machine Adjustments
44
Moldboard
44
Feeder Assembly
44
Cam Roller Assembly
45
Feeder Chains
45
Operating Procedures
46
Lever Linkages
46
Start-Up Procedure
46
Selecting High or Low Speed
48
Forward and Reverse
48
Braking
49
Stopping the Engine
49
Operating Conveyor Belt
49
Conveyor Belt Centering
50
Lift and Lower Conveyor
50
Swivel Conveyor (Option)
51
Loading Material
52
Transporting
52
Towing
53
Section 5 Maintenance
55
Maintenance
55
General Information
57
Maintenance
57
Maintenance Schedule
58
10-Hour or Daily Routine Maintenance
58
50-Hour Routine Maintenance
58
100-Hour or Monthly Routine Maintenance
58
250-Hour or Quarterly Routine Maintenance
59
500-Hour or Semi-Annual Routine Maintenance
59
1000-Hour or Annual Routine Maintenance
59
Lubrication Points
60
Tire Replacement
61
Cooling System
61
Radiator Coolant
61
Engine Maintenance
62
Replace Radiator Hoses
62
Check Engine Oil
62
Change Engine Oil
63
Change Engine Oil Filter
63
Air Filter
64
Engine Drive Belt
64
Crankcase Ventilation Filter
65
Diesel Exhaust Fluid (DEF) System
65
DEF Tank Filter
66
DEF Dosing Unit Filter
66
Fuel System
67
Fuel Filters
67
Hydraulic System
68
Checking Hydraulic Oil Level
68
Changing Hydraulic Oil
69
Changing Hydraulic Oil Strainer
69
Charge Filter
70
Pump Drive Gear Oil
70
Transfer Case
70
Planetary Hub
70
Electrical System
71
Differential
71
Battery Servicing
71
Alternator Servicing
72
Replacing Components
73
Moldboard Cutting Edges
73
Moldboard Lift Cylinders
73
Paddle Blades
74
Conveyor Belt
74
Conveyor Head Pulley Bearing
75
Conveyor Lift Cylinders
75
Front Conveyor Lift Cylinder
76
Steering Cylinder
76
Weldment
77
Discharge Deflector Cylinder
77
Troubleshooting Chart
78
Section 6 Schematics
79
Schematics
79
Group, Relays, Grid Heater
81
Panel, Instrument, Top Right (1 of 2)
83
Panel, Instrument, Top Right (2 of 2)
85
Panel, Instrument, Lower Right
87
Harness, Main (1 of 2)
89
Harness, Main (2 of 2)
91
Harness, Engine (1 of 2)
93
Harness, Engine (2 of 2)
95
Schematic, Electrical (1 of 2)
97
Schematic, Electrical (2 of 2)
99
Harness, Emission Sensor
101
Hydraulic Schematic (1 of 2)
103
Hydraulic Schematic (2 of 2)
105
Hydraulic Hose Schematic (1 of 3)
107
Hydraulic Hose Schematic (2 of 3)
109
Hydraulic Hose Schematic (3 of 3)
111
Section 7 Illustrated Parts List
113
Illustrated Parts List
113
Quick Reference
115
Loader Frame Assembly
116
3000 Force Feeder Loader Auger Moldboard
118
3000 Force Feed Loader Tapered Moldboard (1 of 2)
120
3000 Force Feed Loader Tapered Moldboard (2 of 2)
122
FFLA Feeder Assembly - Auger (1 of 3)
124
FFLA Feeder Assembly - Auger (2 of 3)
126
FFLA Feeder Assembly - Auger (3 of 3)
128
FFLT Feeder Assembly - Tapered (1 of 3)
130
Feeder Assembly - Tapered (2 of 3)
132
Feeder Assembly - Tapered (3 of 3)
134
Front Axle Assembly
136
Rear End Assembly
138
Gear Box (1 of 2)
140
Gear Box (2 of 2)
142
Hub Reduction
144
Central Housing
146
Brakes
148
Differential
150
Hydraulic Tank Group
152
Fuel Tank Group
154
Conveyor Assembly
156
Tail Pulley Group
158
Head Pulley Assembly
160
Cab Group
162
Cab Mirrors and Lights
164
Cab (with Glass)
166
Cab Door
168
Steering Wheel and Components
170
Instrument Panel Controls
172
Relay Group
174
Engine and Pumps
176
Engine, T4F
178
Muffler and Air Cleaner Arrangement
180
Radiator and Battery Arrangement
182
Hydraulic Group
184
Mechanical Enclosures
186
Engine Cover Assembly
188
Direction Light Assembly
190
Air Conditioning/Heat Option
192
Radio Option
194
Swivel Conveyor Option
196
Swivel Conveyor - Hydraulics Option (1 of 2)
198
Swivel Conveyor - Hydraulics Option (2 of 2)
200
Swivel Conveyor Assembly (1 of 2)
202
Swivel Conveyor Assembly (2 of 2)
204
Swivel Stand Option
206
Alphabetical Parts Index
208
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