5555
LeeBoy 8520C Conveyor Paver 5-23
Maintenance
Replace Radiator Hoses Replace Radiator Hoses
Radiator hoses should be replaced if worn or frayed.
Access the radiator from the top access panel.
NOTE: Inspect the radiator and oil coolers daily. If
needed, wash out using a low-pressure water
hose once the engine has cooled down.
Dirty or plugged radiators and oil
coolers will cause engine or hydraulic overheat
conditions.
This procedure should only be
performed when the machine is not running.
DO NOT remove the radiator cap while
the engine is still hot. The radiator is under pressure
serious injury can occur if removed while hot.
1. Raise the hood following instructions on Page 5-5.
2. Turn off ignition, remove key, and allow the engine to
cool down.
3. Carefully remove the radiator surge tank cap.
(Figure 5-23)
Radiator
Cap
Coolant
Fill Cap
Figure 5-23. Radiator and Coolant Fluid Caps
4. Remove plug under the radiator tank and drain
radiator uid into a container large enough to hold
32.5 gallons.
5. Remove the upper and lower hoses by loosening
the hose clamps on each.
6. Disconnect hoses and inspect for damage.
• If clamps are not damaged, retain for
reinstallment (or replace if damaged).
7. Install new hoses and reconnect with hose clamps.
Fuel System
Fuel TankFuel Tank
The fuel level is indicated on the digital display fuel
gauge. Use only low-sulfer diesel fuel and always ll the
fuel tank at the end of the work day to prevent conden-
sation. The green fuel cap is located on the left side of
the paver. (Figure 5-24)
Fill up with low-sulfer diesel fuel at the
end of the day to reduce condensation in the tank.
Diesel fuel is highly FLAMMABLE.
DO NOT smoke while lling the fuel tank. Fill the
fuel tank in a designated area that provides proper
ventilation with a re extinguisher available.
Explosion Hazard! Never ll the fuel
tank near an open ame, or near equipment that can
create sparks. Never check fuel level or fuel system
components near an open ame.
Fuel Cap
Figure 5-24. Fuel Cap
To ll the fuel tank:
1. Stop engine.
2. Remove fuel cap from fuel tank.
3. Fill with diesel fuel until full.
4. Replace fuel cap.
Change Fuel FilterChange Fuel Filter
The fuel lter, water separator and fuel pump with bowl
lter are conveniently located together on the engine
access door in the hopper. (Figure 5-25)
DO NOT change the fuel lter while
the engine is running.
DO NOT smoke or change fuel
lter near open ames as diesel fuel is highly
combustible. Be careful not to spill fuel.