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8520C
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160 pages
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Printed in the U.S.A.
500 Lincoln County Parkway Ext.
Lincolnton, North Carolina 28092
Phone: (704) 966-3300 - Fax Sales: (704) 483-5802
Scan QR Code to download and view this manual.
www.LeeBoy.com
ST Engineering LeeBoy
, Inc., dba LeeBoy
159
Table of Contents
Main Page
Table of Contents
5
Safety
11
Safety
12
Safety Precautions
14
Machine Precautions
17
Hot Material Precautions
17
Hydraulic Systems Precautions
17
Refueling Precautions
18
Battery Precautions
18
Starting and Stopping Precautions
18
Parking Precautions
18
Operating Precautions
18
Poor Visibility
19
Storage Precautions
19
Maintenance Precautions
19
Safety Decals
20
Safety Decal Locations
20
Safety Decals Care
22
Information and Specifications
23
Two Year Limited Warranty
24
Limited Warranty Policy
24
Contact Information
25
Specification Charts
26
Torque Specifications
29
Standard Inch Fasteners
29
Metric Fasteners
30
Hydraulic Fittings
30
Determining Proper Torque
31
Component Location
35
Component Location
36
Components Overview
37
Dual Operator Platform
37
Engine
37
Augers
38
Hopper and Conveyors
38
Hydraulic System
38
Electrical System
38
Machine Overview
39
Control Panel
40
Screed Controls
42
Screed Electric Heat Controls
43
Screed Control Box
44
Steering and Speed Control Box
45
Operation
47
Receiving the Machine
49
Initial and Daily Inspection
49
Hopper Lock Valves
49
Screed Lock Pins
49
Operation
49
Start-Up Procedure
50
Stopping the Engine
50
Diesel Exhaust Fluid (DEF)
50
DPF Regeneration (REGEN)
51
PV485 Powerview Display
51
Gauge Screen
51
Soft Key Buttons
52
Set Points and Throttle Speed
53
DEF Info
54
Main Menu Screen
58
Diagnostics
59
System Info
59
Lamp Info
60
User Settings
62
DPF Commands
63
Perform Parked Regeneration
67
Status and Warning Alert Icons
70
Plus One Controller
71
Driving the Paver
71
Activate/Deactivate Operator Control Station
72
Steering and Speed Control
72
Paver Operation
73
Spray down
73
Heating the Screed
74
Hopper Wings
75
Conveyors
76
Under Auger Material Cut-Offs
76
Tow Point
77
Set the Screed Extension, Flight Screw, and End Gate
77
Sonic Auger Sensor
79
Starting to Pave
80
Basic Paving
81
Setting the Crown
82
Mat Texture Adjustment
83
Unloading and Loading
83
Unloading
84
Loading
84
Tie-Down Procedure
84
Towing
85
Optional Components
85
Umbrella Option
85
Truck Hitch Attachment Option
85
Rubber Track Option
86
Steering Wheel Option
86
Screed Sloping Extensions
86
Roll-Up Curb Attachments
87
Screed Extension Vibration
87
Automatic Temperature Control
87
Topcon® Sonic and Dual Grade Control
88
Horizontal Flight Screws
89
Slope Meter
89
Tool Rack
90
Hydraulic Tow Points
90
Screed Single-Point Lube System
90
Heated End Gate
91
One-Foot Screed Extension
91
Blade Light
91
Magnetic Cup Holder
92
Maintenance Schedule
96
Accessing Components
97
Raise and Lower Engine Hood
97
Raise and Lower the Conveyor
98
Routine Maintenance
100
Prepare Paver for Maintenance
100
Every 10 Hours or Daily Routine Maintenance
100
Every 50 Hours or Weekly Routine Maintenance
100
Every 100 Hours or Monthly Maintenance
101
Every 250 Hours or Quarterly Routine Maintenance
101
Every 500 Hours or Semi-Annual Routine Maintenance
101
Every 1000 Hours or Annual Routine Maintenance
101
Every 1500 Hours
101
Every 3000 Hours
101
Lubrication
102
Lubrication Points Chart
102
Daily Lubrication
103
Weekly Lubrication
104
Monthly Lubrication
104
Torque Hub Lubrication
105
Maintenance Adjustments
105
Conveyor Flight Chains
105
Conveyor Drive Chains
107
Auger Drive Chain Adjustment
107
Screed Extension Top Guide Adjustment
108
Torque Hub Hydraulic Motor Gear Adjustment
108
Engine Maintenance
109
Check Engine Lubrication Oil
109
Change Engine Oil and Filter
110
Change Air Filter
111
Engine Drive Belt
111
Change Oil Separator Element
112
Selective Catalytic Reduction (SCR)
112
DEF (Diesel Exhaust Fluid)
113
DEF Storage
113
DPF Service
114
Cooling System
114
Replace Radiator Hoses
115
Fuel System
115
Fuel Tank
115
Change Fuel Filter
115
Fuel Water Separator
116
Hydraulic System
117
Check Hydraulic Oil
117
Change Hydraulic Oil and Filter
117
Electrical System
118
Battery Servicing
119
Alternator
119
Fuse Panel
120
Electric Heat Control Box
120
Element Resistance Testing
121
Heating Elements
122
Generator Voltage Testing
122
Generator Capacitor Replacement
123
Adjust Generator Belt
123
Beacon and Work Lights
123
Dielectric Grease
124
Replacement Procedures
125
Two-Speed Hydraulic Motors
126
Hydraulic Pump/Motor Start-Up
126
Torque Hub
127
Replace Tracks
128
Rubber Track (Option)
129
Front Idler
130
Track Tension Cylinder
130
Track Rollers
131
Track Sprocket (Poly)
131
Rear Conveyor Shaft, Bearings and Sprockets
132
Conveyor Drive Motors
132
Auger Inner Bearings
133
Auger End Mounts
134
Auger Motors
134
Quick Change Augers
135
Under Auger Material Cut-Offs
136
Main Screed Wear Plate
137
Screed Extension Wear Plate
138
Hopper Wing Cylinders
139
Winterizing for Storage
139
Troubleshooting
142
Hydraulic Test Ports
142
Track Tension Pressure Relief
142
Auger and Conveyor Chain Tension Adjustment
143
Spraydown Pump
144
Troubleshooting Chart
145
PV480 Diagnostic Trouble Code (DTC) Chart
148
PV485 Troubleshooting
156
Plus One Controller
158
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