MacDon DWA - Page 2

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This instruction contains the setup procedures, operation instructions, and parts lists for the MacDon Double

Windrow Attachment (DWA).

Published: October 2016

Main Page

Table of Contents7
Safety9
Safety Alert Symbols9
Signal Words10
General Safety11
Maintenance Safety13
Hydraulic Safety14
Safety Signs15
Installing Safety Decals15
Safety Sign Decals16
Assembly/Setup Instructions19
Reworking Frame for Pre-2008 Windrowers19
Installing the DWA Draper Drive Manifold21
Installing the Platform Rail25
Installing the Platform Rail: M155/M155E4/M20525
Installing the Platform Rail: M150/M20026
Installing the Linkage27
Installing the Linkage: M150/M155/M155E427
Installing the Linkage: M20030
Installing the Linkage: M20534
Installing the Deck38
Installing the Hydraulics42
Installing Case Drain Hose: M150/M200 and A-Series Headers Without Reverser43
Installing Case Drain Hose: M150/M200 and A-Series Headers with Reverser44
Installing Case Drain Hose: M150/M200 and D-Series Headers Without Reverser45
Installing Case Drain Hose: M150/M200 and D-Series Headers with Reverser46
Installing Case Drain Hose: M150/M200 and R-Series Headers46
Installing Case Drain Hose: M155/M155E4/M205 with All Headers47
Installing the Auxiliary Valve Block48
Installing the Electrical System51
Activating the Double Windrow Attachment (DWA)53
Installing the Tank Overflow Hose Extension55
Installing the Tank Overflow Hose Extension: M15055
Installing the Tank Overflow Hose Extension: M155/M155E457
Installing the Tank Overflow Hose Extension: M200 with Cat Engine59
Installing the Tank Overflow Hose Extension: M20559
Operation61
Operational Safety61
Engaging the Deck Safety Pin62
Raising and Lowering the Deck63
Adjusting the Deck Lift Speed64
Adjusting the Draper Shut-Off Switch64
Setting Draper Speed65
Adjusting the Deck Angle66
Adjusting Deck Angle Relative to the Drive Tire66
Adjusting Deck Angle Relative to the Ground67
Adjusting Deck Height69
Positioning the Conditioner Forming Shield70
Positioning the Conditioner Rolls72
Operating Recommendations73
Operating with 15-, 16-, 18-, 20-, 25-Foot Headers73
Operating with an R-Series Rotary Disc Header73
Maintenance and Servicing75
Draper Maintenance75
Adjusting Draper Tension75
Checking the Draper Tracking75
Adjusting Draper Tracking75
Replacing Draper77
Adjusting Front Skid78
Adjusting Rear Deflector79
Maintaining the Draper Roller79
Removing and Reinstalling the Drive Roller79
Removing and Reinstalling the Idler Roller81
Replacing Draper Roller Bearing/Seal82
Lubricating the Double Windrow Attachment84
Hydraulics Schematics85
Repair Parts87
Deck, Draper, and Rollers (Illustration 1)88
Deck, Draper, and Rollers (Illustration 2)90
Deck Supports and Linkage (Illustration 1)94
Deck Supports and Linkage (Illustration 2)98
Hydraulics and In-Cab Electrical100
Hydraulic Service Components104
Decals108
Reference111
Torque Specifications111
SAE Bolt Torque Specifications111
Metric Bolt Specifications113
Metric Bolt Specifications Bolting into Cast Aluminum116
Flare-Type Hydraulic Fittings116
O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)118
O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable)120
O-Ring Face Seal (ORFS) Hydraulic Fittings121
Tapered Pipe Thread Fittings123
Conversion Chart124
Index125
Predelivery Checklist129

MacDon DWA - Page 2

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