TABLE OF CONTENT
S
Introduction...................................................................................................................................... i
List of Revisions ............................................................................................................................... ii
Serial Number Location ....................................................................................................................iii
1 Safety.................................................................................................................................................... 1
1.1 Safety Alert Symbols ........................................................................................................................ 1
1.2 Signal Words................................................................................................................................... 2
1.3 General Safety ................................................................................................................................ 3
1.4 Maintenance Safety......................................................................................................................... 5
1.5 Hydraulic Safety .............................................................................................................................. 6
1.6 Safety Signs.................................................................................................................................... 7
1.6.1 Installing S a fe ty Decals ............................................................................................................ 7
1.7 Safety Sign Decals .......................................................................................................................... 8
2 Assembly/Setup Instructions ...............................................................................................................11
2.1 Reworking Frame for Pre-2008 Windrowers ....................................................................................11
2.2 Installing the DWA Drap e r Drive Manifo ld........................................................................................ 13
2.3 Installing the Platform Rail.............................................................................................................. 17
2.3.1 Installing the Platform Rail: M155/M155 E4 /M205 ..................................................................... 17
2.3.2 Installing the Platform Rail: M150/M200................................................................................... 18
2.4 Installing the Linkage ..................................................................................................................... 19
2.4.1 Installing the Linkage: M15 0/M155/M155E4............................................................................. 19
2.4.2 Installing the L inkage: M200 ................................................................................................... 22
2.4.3 Installing the L inkage: M205 ................................................................................................... 26
2.5 Installing the Deck ......................................................................................................................... 30
2.6 Installing the Hydraulics ................................................................................................................. 34
2.6.1 Installing C a se Drain Hose: M1 50 /M 2 00 and A-Series Header s without Reverser ...................... 35
2.6.2 Installing Case Drain Ho se : M1 50 /M200 a n d A-Series Heade r s with Reverser........................... 36
2.6.3 Installing Ca se Dra in Hose: M150/M 200 and D-Series Headers without Reverser ...................... 37
2.6.4 Installing Case Drain Hose: M150/M 2 00 and D-Series H ea d ers with Reverser........................... 38
2.6.5 Installing Case Drain Hose: M150/M 2 00 and R-Series H ea d ers ................................................ 38
2.6.6 Installing Case Drain Hose: M155/M155E4/M205 with All Headers............................................ 39
2.7 Installing the Auxiliary Valve Block .................................................................................................. 40
2.8 Installing the Electrical System ....................................................................................................... 43
2.8.1 Activating the Double Windrow Attachment (DWA)................................................................... 45
2.9 Installing the Tank Overflow Hose Extension.................................................................................... 47
2.9.1 Installing th e Tank Ov er flow Hose Extension: M150.................................................................. 47
2.9.2 Installing th e Tank Ov er flow Hose Extension: M155/M155E4 .................................................... 49
2.9.3 Installing th e Tank Ov er flow Hose Extension: M200 with Cat Engine ......................................... 51
2.9.4 Installing th e Tank Ov er flow Hose Extension: M205.................................................................. 51
3 Operation ............................................................................................................................................ 53
3.1 Operational Safety......................................................................................................................... 53
3.2 Engaging the Deck Safety Pin ........................................................................................................ 54
3.3 Raising and Lowering the Deck ...................................................................................................... 55
3.3.1 Adjusting the Deck Lift Speed ................................................................................................. 56
3.3.2 Adjusting the Draper Shut-Off Switch ....................................................................................... 56
3.4 Setting Draper Speed..................................................................................................................... 57
3.5 Adjusting the Deck Angle ............................................................................................................... 58
3.5.1 Adjusting Deck Angle Relative to the Drive Tire........................................................................ 58
3.5.2 Adjusting Deck Angle Relative to the Ground ........................................................................... 59
3.6 Adjusting Deck Height .................................................................................................................... 61
3.7 Positioning the Conditioner Forming Shield ..................................................................................... 62
3.8 Positioning the Conditioner Rolls .................................................................................................... 64
3.9 Operating Recommendations ......................................................................................................... 65
3.9.1 Operating with 15-, 16-, 18-, 20-, 25-Foot Headers................................................................... 65
214049
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