215620 vii Revision A
Introduction ................................................................................................................................................ i
Summary of Changes....................................................................................................................................ii
EC Declaration of Conformity—Windrower Lift Sling ......................................................................................... iv
Chapter 1: Safety ......................................................................................... ............................................... 1
Safety........................................................................................................................................................ 1
1.1 Signal Words ......................................................................................................................................... 1
1.2 General Safety ....................................................................................................................................... 2
1.3 Tire Safety............................................................................................................................................. 4
1.4 Battery Safety ........................................................................................................................................ 5
1.5 Welding Precaution . ............................................................................................................................... 6
1.6 Engine Safety ....................................................................................................................................... 10
1.6.1 High-Pressure Rail ........................................................................................................................ 10
1.6.2 Engine Electronics ........................................................................................................................ 11
1.7 Safety Signs ......................................................................................................................................... 12
1.8 Understanding Safety Signs .................................................................................................................... 13
Chapter 2: Unloading Windrower............................................................................................................ 23
2.1 Unloading Container ............................................................................................................................. 23
2.2 Moving to Assembly Area ...................................................................................................................... 24
2.2.1 Moving to Assembly Area – Crane Method ....................................................................................... 24
2.2.2 Moving to Assembly Area – Forklift Method ..................................................................................... 26
2.3 Removing Caster Wheel Shipping Assembly .............................................................................................. 29
2.4 Removing Fuel Tank / Right Platform Shipping Assembly ............................................................................. 32
2.5 Removing Left Platform ......................................................................................................................... 36
2.6 Removing Wheel Leg Assemblies............................................................................................................. 38
2.7 Removing Upper Shipping Supports ......................................................................................................... 40
Chapter 3: Assembling Windrower.......................................................................................................... 43
3.1 Lifting Windrower onto Assembly Stand ................................................................................................... 43
3.2 Removing Remaining Items from Shipping Configuration ............................................................................. 46
3.3 Installing Wheel Legs............................................................................................................................. 48
3.4 Installing Drive Wheels .......................................................................................................................... 51
3.5 Installing Caster Wheels......................................................................................................................... 53
3.6 Installing Anti-Shimmy Dampeners .......................................................................................................... 57
3.7 Connecting Wheel Leg Hydraulics and Electrical System .............................................................................. 59
3.8 Installing Left Platform Assembly............................................................................................................. 63
3.9 Installing Right Platform / Fuel Tank Assembly............................................................................................ 68
3.10 Connecting Fuel and Diesel Exhaust Fluid Tanks ....................................................................................... 75
3.11 Positioning Mirror Arms ....................................................................................................................... 80
3.12 Installing Air Inlet Duct ........................................................................................................................ 81
TABLE OF CONTENTS