TRANSMISSION AND TORQUE CONVERTER CD3340B/YB4411
7-48
Published 04/07/2015 Control # 569-00
5. Connect all removed hydraulic lines, electrical
harnesses, cables, etc. Fill the transmission with
recommended fluid. See Maintenance, page 5-1.
Installing a Collapsible Spacer
When assembling a transmission and the special setting tool
(Figure 7-20) or if the correct solid spacer is not available,
install a collapsible spacer using the following procedure:
1. Install output shaft inner bearing (45, Figure 7-66).
Install a new collapsible spacer N over output shaft 41.
Apply a Lithium Base, E.P. No 2 bearing grease to the
output bearing and assemble into output end of casing.
2. Apply a Lithium Base, E.P. No. 2 bearing grease to outer
bearing 43 and install the bearing followed by a new oil
seal 42. Assemble the drive shaft plate 38, retaining nut
40, and washer 39.
3. Tighten retaining nut 40- to achieve a rolling torque of
1.5 - 2.8 Nm (1.1 to 2.1 lb-ft).
NOTE: If the rolling torque figure is accidently exceeded,
the output shaft must be disassembled and new
collapsible spacer must be installed.
4. Stake the nut into its slot in the shaft.
Output Shaft Removal - Larger Diameter
Gear
In the event of output gear (A, Figure 7-67) hitting the
transmission housing (at position B) when removing output
shaft (1), proceed as follows:
NOTE: The following procedure will be required when
disassembling the transmission and after initial
assembly, since the shaft may have to be removed
when setting the end play.
To facilitate output shaft removal the bearing inner cup/taper
rollers (2) must first be removed from shaft (1).
1. Push output shaft (1) until gear (A) contacts the housing
at position (B). Be sure not to damage the housing or
gear (A).
NOTE: If the output shaft is being removed after initial
assembly, typically to set end play, take extreme
care to avoid damage to the bearing outer cup (3)
and inner cup/taper rollers (2). Use aluminum
spacers (c), DO NOT USE HARDENED STEEL
ITEMS SUCH AS SCREWDRIVERS.
2. Pull output shaft (1) up. Position suitable aluminum
spacers (C) between the taper rollers (2) and bearing
outer cup (3).
3. Push the output shaft down, the inner cup/taper rollers
(2) will be forced further up the shaft (1) allowing them to
be removed.
4. If inner cup/taper rollers (2) are still engaged on shaft (1)
repeat steps 2 and 3 using thicker spacers (C).
5. With bearing inner cup/taper rollers (2) removed, the
output shaft and gear can be lowered and tilted to one
side, allowing gear (A) to clear the housing and output
shaft (1) can be removed.
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