Grove Published 01-29-2015, Control # 512-01 7-35
TMS700E SERVICE MANUAL POWER TRAIN
Removal
1. Remove the transmission following the procedures in
this section under Manual Transmission on page 7-42,
Removal.
2. Install two 19 mm (0.75 in) blocks of wood between the
clutch assembly cover and the clutch release bearing
housing (throw-out bearing) as the clutch mounting bolts
are loosened around the flywheel.
3. Remove the bolts and washers mounting the clutch to
the flywheel.
4. Remove the clutch assembly.
5. If necessary, remove the setscrews and drive pins from
the flywheel.
Inspection
NOTE: Failure to perform inspection may result in low
mileage disc/damper failure.
1. Begin by wiping all surfaces before gauging.
2. Secure the dial indicator to the flywheel housing with the
gauge finger on the flywheel near the outer edge. Rotate
flywheel.
3. The total indicated difference between the high and low
joints must be 0.18 mm (0.007 in) or less for a 35.6 cm
(14 in) clutch, or 0.20 mm (0.008 in) or less for a 39.4 cm
(15.5 in) clutch.
4. Secure a dial indicator to the crankshaft (Figure 7-13).
With the gauge finger against the housing pilot, rotate
the crankshaft. Use a marker or soapstone to mark the
high and low points.
Total difference between high and low points should not
exceed 0.20 mm (0.008 in).
5. Move the gauge finger to contact the face of the engine
flywheel housing (Figure 7-14).
Again, rotate the crankshaft and then mark high and low
points. The total difference between the high and low points
should not exceed 0.20 mm (0.008 in).
6. Noisy clutch. a. Clutch release bearings dry or
damaged.
a. Lubricate bearing. Replace if
damaged.
b. Flywheel pilot bearing dry or damaged. b. Lubricate bearing. Replace if
damaged.
c. Clutch release bearing housing striking
flywheel ring.
c. Adjust clutch. Also check wear on
cross shafts, bell housing bushings,
and clutch release yoke fingers. If
badly worn, replace parts.
SYMPTOM PROBABLE CAUSE SOLUTION
CAUTION
The fully assembled clutch assembly weighs
approximately 66.5 kg (146 lb). Avoid the risk of injury;
use proper equipment when lifting a clutch.
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