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MSA S5000 - User Manual

MSA S5000
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Operating Manual
General Monitors S5000
Gas Monitor
Order No.: MANS5000/07
Print Spec: 10000005389 (EO)
CR: 800000053913
MSAsafety.com

Questions and Answers

MSA S5000 Specifications

General IconGeneral
BrandMSA
ModelS5000
CategoryMonitor
LanguageEnglish

Summary

General Monitors S5000 Gas Monitor Overview

Operating Manual Title Page

Provides the title and product identification for the operating manual.

Safety, Compliance, and Contact Information

General Safety Warnings and Precautions

Highlights critical safety warnings and precautions for device operation.

FCC and Industry Canada Compliance Statements

Details regulatory compliance with FCC and Industry Canada rules.

Manufacturer Contact and Trademark Information

Provides company contact details and trademark information.

Safety Regulations and Product Warranty

1.1 Correct Use Guidelines

Outlines the correct procedures for using the S5000 Gas Monitor.

Hazardous Substance Exposure Warnings

Details substances that can adversely affect sensor performance.

1.2 Product Warranty Information

Specifies the warranty terms and conditions for the product.

Product Description and Features

2.1 Display Overview

Describes the S5000's dot matrix LED display and status icons.

2.2 No Tool Interface Operation

Explains the tool-free operation using the EZ touch button.

2.3 Bluetooth Wireless Technology

Details the Bluetooth communication capabilities and pairing.

2.6 XCell Sensors Optimization

Highlights the benefits and optimization of XCell sensors.

Advanced Sensor Technologies

2.7 TruCal Sensing Technology

Explains TruCal technology for sensor verification and compensation.

2.8 SafeSwap Sensor Replacement

Describes the SafeSwap feature for easy sensor replacement.

Product Housing and Components

2.9 Housing Specifications

Details the housing material and conduit entry specifications.

2.10 Component Overview

Provides an exploded view of the S5000 components.

2.11 Label Overview

Shows the location and types of labels on the device.

Installation Warnings and Preparation

3.1 Installation Warnings

Critical warnings and precautions to follow before installation.

Installation: Shipment, Checklist, and Mounting

3.2 Reviewing Shipment and Identifying Product Model

Procedure for checking shipment contents and identifying the product model.

3.3 Product Installation Check List

A checklist of items to review and prepare before installation.

3.4 Mounting Overview

General guidance on mounting the transmitter and junction box.

Sensor Mounting and Connection

3.4.1 Sensor Mounting Location

Guidance on selecting the optimal location for sensor installation.

3.4.3 Sensor Orientation

Specifies correct sensor orientations to prevent blockages.

3.4.4 Connecting Sensor to Transmitter;Junction Box

Step-by-step instructions for connecting sensors to the unit.

Electrical Connections and Mounting Options

Connecting Sensor to the Stack

Details on physically connecting the sensor to the electronics assembly.

Setting Analog Output (SOURCE;SINK)

Configuration of the analog output signal mode.

3.4.5 Integrated Mounting Points

Describes mounting the transmitter using integrated tabs.

3.4.6 Mounting Points JB5000 Junction Box

Instructions for mounting the JB5000 junction box.

Alternative Mounting and Accessories

3.4.7 Adjustable Pipe Mount

Instructions for mounting the S5000 on pipes.

3.4.8 Duct Mount

Details on using duct mount kits for installation.

3.4.9 Mounting with a Sunshield

Guidance on installing a sunshield for protection.

3.4.10 Mounting with SM5000 Sampling Module

Information on mounting the SM5000 sampling module.

Remote Sensor Installation

3.5 Installing a Remote Sensor Junction Box

Steps for installing a remote sensor using a junction box.

Electrical Power Connections and Requirements

3.6 Electrical Power Connections

Overview of electrical power connection procedures.

3.6.1 Electrical Warnings

Critical warnings related to connecting power to the device.

3.6.2 Retrofit Applications

Guidelines for retrofitting existing S4000 series wiring.

3.6.3 Electrical Hardware Requirements

Specifies requirements for wiring and cables.

Power Load and Mounting Distance Tables

3.6.4 Power Load Requirements and Maximum Mounting Distances

Details power requirements and maximum mounting distances.

Table 1 Maximum Mounting Distance for Local Sensors (Imperial)

Reference table for local sensor mounting distances in Imperial units.

Table 2 Maximum Mounting Distance for Local Sensors (Metric)

Reference table for local sensor mounting distances in Metric units.

Remote Sensor Mounting Distance Tables

Table 3 Maximum Mounting Distance for Local and Remote Sensors (Imperial)

Reference table for local/remote sensor distances in Imperial units.

Table 4 Maximum Mounting Distance for Remote Sensors (Metric)

Reference table for remote sensor distances in Metric units.

Table 5 Maximum Mounting Distance for Remote Sensors (Imperial)

Reference table for remote sensor distances in Imperial units.

Power and Analog Output Connections

3.6.5 Instructions for Power and Analog Output

Detailed instructions for connecting power and analog outputs.

Relay Connections and Configuration

Connecting Power and Grounding Cable

Procedure for connecting power and grounding the unit.

3.6.6 Relay Electrical and Power Connections

Information on connecting power to the relay board.

Table 8 Relay Specifications

Technical specifications for the device's relays.

Relay Connections to Inductive Loads

Guidance for connecting relays to inductive loads.

Relay Configuration Options

Table 9 Relay Terminal Connections by Energy State

Shows terminal connections based on relay energy state.

Device Operation: Startup and Settings

4.1 Startup Procedures

Details on the initial startup sequence and warm-up times.

4.1.1 Initial Startup

Describes what appears on the display during initial startup.

4.1.2 Sensor Warm Up Times

Lists the warm-up times required for different sensor types.

4.2 Settings Overview

Introduction to navigating and changing device settings.

Device Configuration and Settings

4.1.3 Startup after Power Failure

How the device behaves after a power loss and restoration.

Changing a Value in Settings

Procedure for modifying settings using the EZ touch button.

4.2.1 Instrument Settings

Describes basic instrument settings that are saved.

Default Device and Sensor Settings

Table 11 Default Device Settings

Lists default settings for various device parameters.

Table 12 Digital Sensor Default Settings

Default configuration parameters for digital sensors.

Table 13 IR Sensor Default Settings

Default configuration parameters for IR sensors.

Table 14 Passive Sensor Default Settings

Default configuration parameters for passive sensors.

Sensor Setup and Configuration

4.2.2 Sensor Setup

Guides on configuring gas unit, range, and alarm levels.

Disabling a Sensor

Procedure for disabling a sensor and managing faults.

Gas Label and Unit Configuration

How to set the displayed gas type and unit.

Sensor Range Configuration

Procedure for setting the sensor's measurement range.

Alarm, Diffusion Supervision, and Relay Settings

Alarm Settings

Configuring alarm levels and latching behavior.

Diffusion Supervision Configuration

Enabling or disabling the Diffusion Supervision feature.

Sensor Reset Procedure

Steps to reset sensor configuration to factory defaults.

4.2.3 Relay Settings

Configuration for relay zone mapping and energy states.

Relay Mapping and HART Configuration

Figure 29 Common Mode Relay Map

Diagram illustrating common mode relay mapping.

Figure 30 Discrete Mode Relay Map

Diagram illustrating discrete mode relay mapping.

Energized;De-energized Relay State

Configuring the energy state of relays.

4.2.4 HART Settings

Enabling/disabling HART communication.

Advanced Communication and Bluetooth Configuration

4.2.6 Calibration Alert Setup

Enabling alerts for recommended sensor calibrations.

4.2.7 Bluetooth Enable;Disable

Procedure to enable or disable Bluetooth functionality.

Bluetooth Pairing Procedure

Steps for pairing mobile devices with the S5000.

4.2.8 Modbus Settings

Configuration options for Modbus communication.

Modbus, EZ Touch, and Swap Delay Settings

Modbus Baudrate, Format, and Address

Configuring Modbus communication parameters.

4.2.9 EZ Touch Button Configuration

Enabling or disabling the EZ Touch button interface.

4.2.10 Swap Delay Configuration

Configuring the Swap Delay for sensor replacement.

User Interface Password Protection

4.2.11 UI Password Enable;Change

Procedure for enabling and changing the user interface password.

Entering Password Access

How to enter the password to access settings menus.

Device Status and System Information

4.2.12 Transmitter Setting Reset

Procedure to reset transmitter settings to factory defaults.

4.3 Info Menu Overview

Introduction to viewing device status information.

4.3.1 AO Type Selection

Selecting the Analog Output (AO) type.

4.3.2 System Time View;Change

Viewing and changing the device's system time.

Device Status Details

4.3.3 Last Calibration Dates

Displays the dates of the last calibration events.

4.3.4 Non-Critical Fault Log

View a log of non-critical faults detected by the device.

4.3.5 Device Tag Configuration

Setting a unique tag or name for the device.

4.3.7 Sensor Life and Health Status

Monitors the operational health and remaining life of sensors.

Advanced Configuration and Communication

XCell Sensor TruCal Operation

Explains how XCell sensors with TruCal operate and self-monitor.

4.4 Settings Configurable via External Communication

Lists settings configurable only via Bluetooth, Modbus, or HART.

4.4.1 AO Custom Levels

Allows users to specify custom analog output levels.

Analog Output, Relays, and Alarm Settings

Table 15 Default AO Values

Table showing default analog output values for different modes.

4.4.2 Relay Zone - Horn Mode

Configures relay behavior for horn activation.

4.4.3 Unit Device ID;Tag

Assigns a unique ID or tag name to the device.

4.4.4 Alarm Direction Configuration

Sets whether alarms trigger on increasing or decreasing gas levels.

Alarm Configuration

4.4.5 Alarm Enable;Disable

Allows users to enable or disable device alarms.

Calibration Procedures and Equipment

Calibration Warnings

Critical warnings and precautions for calibration.

5.1 Calibration Equipment

Lists necessary equipment for gas calibration.

Table 16 Calibration Kits

Reference for available calibration kits and gas types.

5.2 Calibration Frequency

Guidelines on how often calibration should be performed.

Calibration Types and Specific Sensor Calibration

5.3 Calibration Frequency for XCell Sensors

Specific calibration frequency for XCell sensors with TruCal.

5.4 Calibration Types: Zero vs. Span

Explains the difference between zero and span calibration.

5.5 How to Zero Calibrate XCell and IR Sensors

Step-by-step guide for zero calibration of XCell and IR sensors.

Sensor Calibration Procedures

Zero Calibration Steps

Detailed steps for performing a zero calibration on sensors.

5.6 How to Calibrate XCell Sensors

General procedure for calibrating XCell sensors.

5.7 How to Calibrate an Oxygen XCell Sensor

Specific instructions for calibrating oxygen XCell sensors.

IR and Passive Sensor Calibration Procedures

5.8 How to Calibrate an IR Sensor

Procedure for calibrating IR sensors, including zeroing.

5.9 How to Calibrate a Passive Sensor

Steps for calibrating passive sensors (Catalytic Bead or MOS).

Advanced Calibration Scenarios

5.9.1 XCell Catalytic Bead Failsafe

Explanation of the failsafe mechanism for catalytic bead sensors.

5.9.2 Calibration Confirmation

How to confirm a successful calibration event.

Maintenance Procedures

6.1 IR Sensor Cleaning Procedure

Step-by-step guide for cleaning IR sensor windows.

Sensor Replacement and Blockage Clearing

6.2 Replacing an XCell Sensor

Detailed instructions for replacing XCell sensors.

6.3 Clearing a Blockage

Procedure for clearing blockages in sensor inlets.

Sensor Blockage Clearing and Troubleshooting

Sensor Blockage Clearing Steps

Detailed steps for clearing sensor blockages and frit issues.

Passive Sensor Replacement and Troubleshooting

6.4 Replacing a Passive Sensor

Instructions for replacing passive sensors (Cat Bead or MOS).

6.5 Troubleshooting

Introduction to the troubleshooting section and fault codes.

Table 17 Troubleshooting - EEPROM Errors

Lists and explains EEPROM-related fault codes.

Troubleshooting Fault Codes

Table 17 Troubleshooting - System and Communication Faults

Lists and explains system and communication fault codes.

Table 17 Troubleshooting - Sensor Faults

Lists and explains sensor-related fault codes.

Troubleshooting Fault Codes (Continued)

Table 17 Troubleshooting - Calibration Faults

Lists and explains calibration-related fault codes.

Ordering Information and Replacement Parts

7.1 Replacement Parts

Lists part numbers for replacement sensors and components.

Table 18 Replacement Parts (Continued)

Provides part numbers for various sensor types and kits.

Validated Accessories

Lists accessories validated for use with the S5000.

Technical Specifications

Table 19 Digital Sensor Specifications

Technical specifications for digital sensors.

Table 20 Digital Sensor Specifications (Continued)

Additional technical specifications for digital sensors.

Table 21 Passive Sensor Specifications

Technical specifications for passive sensors.

Table 22 Housing Material Specifications

Details the material and weight of the S5000 housing.

General Certification Information

U.S. Division Hazardous Locations

Classifies hazardous locations in the U.S. per NEC.

U.S. Zone Hazardous Locations

Classifies hazardous locations in the U.S. per NEC Zone standards.

Canadian Division Hazardous Locations

Classifies hazardous locations in Canada per CEC.

ATEX;IECEx;INMETRO Hazardous Locations

Hazardous location classifications for ATEX, IECEx, and INMETRO standards.

Sensor Certifications and FM Approval

IR Sensor Certifications

Certification details for IR sensors.

Passive Sensors Certifications

Certification details for passive sensors.

FM Approval Information

Details regarding FM approval for the S5000 system.

FM Approval Details and Performance Data

FM Approved Configuration Notes

Important notes and requirements for FM approved configurations.

Sensor Response and Recovery Times

Data on response and recovery times for various sensors.

Temperature and Pressure Ranges

Specifies operating and storage temperature and pressure limits.

Accuracy Specifications and Installation Safety

Accuracy Specifications

Details the accuracy of digital and passive sensors.

Installation Safety Warnings

Critical safety warnings for installation and handling.

Specific Conditions of Use

S5000 Transmitter Conditions

Specific conditions for using the S5000 transmitter.

S5000 Junction Box Conditions

Specific conditions for using the S5000 junction box.

Digital Sensor Conditions

Specific conditions for using the digital sensor.

Functional Safety Compliance

Conditions Relating to EN 50271

Compliance requirements for functional safety standard EN 50271.

HART Specific Information

Table 23 Device Identification

Provides identification details for HART communication.

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