5.31
Engine and Cooling Systems
5
2007 - 2008 600 / 700 / 800 CFI Water / Oil
Pump Assembly
Disassembly / Assembly Process
IMPORTANT: Use the mechanical seal installation
tool to install the water pump seal, PN: 2872010.
1. Remove the coolant from the engine using a siphon, wet/
dry vac. or a drain pan.
2. Remove the airbox, exhaust pipe and resonator. Remove
the hose connected to the water pump cover.
3. To access the impeller and mechanical seal, remove the
water pump cover. Discard the water pump cover gasket.
4. Remove the impeller nut, impeller and washers from the
cross shaft.
5. Carefully pry the mechanical seal and seal out of the
crankcase.
6. Water pump assembly is the reverse of disassembly.
Always use new seals and gaskets during assembly.
7. To remove the oil pump, remove the two fasteners then pull
the pump / cover out of the crankcase bore. Discard the
OIL PUMP
BEARING
CROSS SHAFT
WASHER
WASHER
O-RING
SEAL
MECHANICAL SEAL
WASHER
IMPELLER
NUT
WASTER PUMP COVER GASKET
WASTER PUMP COVER
TEE FITTING
C
B
A
= T
A = 7 Ft.Lbs. (9.5 Nm)
B = 10 Ft.Lbs. (13 Nm)
C = 9 Ft.Lbs. (12 Nm)
To Next Page
Loading...
Need help?
General
