Polaris RANGER 570 2017 Service Manual

IX
9928485 R01 - 2017-2018 RANGER 500 / 570 Service Manual
© Copyright Polaris Industries Inc.
IX.1
A
Air Box / Air Filter
Assembly View ......................................................4.10
Removal / Installation..............................................4.12
Air Filter
Service ................................................................2.22
Air Intake Inspection
Engine .................................................................2.23
PVT.....................................................................2.23
Assembly View
Dash ................................................................. 10.10
Front Fenders...................................................... 10.10
Hood ................................................................. 10.10
Authorization
Reflash ................................................................4.49
AWD
Diagnosis .............................................................7.14
Operation .............................................................7.13
AWD/2WD/TURF Switch.............................................11.5
B
Balance Shaft
Removal / Inspection......................................3.97, 3.193
Balance Shaft Installation............... 3.101, 3.118, 3.201, 3.217
Balance Shaft Removal / Inspection ................... 3.111, 3.210
Balance Shaft Timing .................... 3.101, 3.118, 3.201, 3.217
Ball Joint
Replacement.........................................................8.14
Battery
Charging ..............................................................2.36
Fluid Level ............................................................2.35
Installation ............................................................2.36
Removal...............................................................2.35
Removal/Installation ............................................. 11.30
Storage ................................................................2.36
Battery Maintenance ..................................................2.35
Boot
Inspection (CV)......................................................2.27
Brake Burnishing.......................................................9.12
Brake Pedal
Replacement.........................................................9.10
Brake Switch ...................................................... 9.9, 11.6
Brake System
Assembly View ....................................................... 9.6
Assembly View (CREW) ........................................... 9.7
Bleeding............................................................... 9.11
Operation .............................................................. 9.5
Brakes ............................................................ 2.34, 9.34
Fluid Inspection .....................................................2.33
Hose / Fitting Inspection ..........................................2.33
Pad Inspection........................................2.33, 9.13, 9.28
System Break-in...................................................... 2.4
Break Even Test...................................................... 11.25
Break-in
Brake System......................................................... 2.4
Engine and Drivetrain............................................... 2.4
PVT...................................................................... 2.4
Break-In
Vehicle.................................................................. 2.4
Breather
Hose ...................................................................2.13
Valve Inspection.....................................................2.13
C
Caliper
Front (CREW)........................................................9.21
Camshaft
Bore Inspection.............................................3.66, 3.155
Chain and Guide Service ................................3.67, 3.156
Decompression Mechanism ............................3.67, 3.155
Inspection....................................................3.66, 3.155
Installation / Timing........................................3.84, 3.179
Removal......................................................3.65, 3.153
Sprocket Inspection .......................................3.66, 3.154
Timing - Quick Reference................................3.86, 3.182
Cargo Box
Installation .......................................................... 10.17
Removal............................................................. 10.17
Charging System Flow Chart ..................................... 11.27
Circuit Breaker............................................... 11.23–11.24
Clutch Chart....................................................... 1.17, 5.3
Clutch Weights .........................................................5.16
Clutch, Starter One Way .................................. 3.120, 3.219
Clutching
Torque Specifications ............................................... 5.2
Cold Weather Operation .............................................. 2.3
Compression Test .....................................................2.12
Conversion Table ......................................................1.30
Coolant
Level Inspection.....................................................2.16
Strength and Type ..................................................2.19
Coolant Drain / Radiator Removal.................................3.25
Cooling System
Bleeding...............................................................3.26
Drain ...................................................................2.20
Hoses ..................................................................2.19
Overview ..............................................................2.16
Pressure Cap Test ..................................................3.24
Pressure Test ........................................................3.23
Radiator ...............................................................2.20
Troubleshooting .....................................................3.35
Cooling System Diagram ............................................3.22
Cooling System Specifications .....................................3.23
CPS Replacement.....................................................4.27
Crankcase
Assembly ................................ 3.100, 3.116, 3.199, 3.215
Bearings............................................................. 3.195
Breather Valve ..............................................3.95, 3.191
Disassembly ................................................3.88, 3.184
Inspection........................................................... 3.198
MAG Side Bearing Service ..................................... 3.197
Sealant Path ................................................3.44, 3.128
Separation .................................3.96, 3.110, 3.192, 3.209
Crankcase Bearings ....................................... 3.113, 3.212
Crankcase Breather Service ............................. 3.109, 3.208
Crankcase Identification ........................................... 3.170
Crankcase, Disassembly ................................. 3.104, 3.203
Crankcase, Inspection..................................... 3.115, 3.214
Crankshaft
Inspection..................................3.98, 3.112, 3.194, 3.211
Removal....................................3.97, 3.112, 3.194, 3.211
Crankshaft Position Sensor (CPS)
Overview ..............................................................4.25
Test .....................................................................4.25
Current Draw - Key Off ............................................. 11.25
CV Shaft Boot
Inspection.............................................................2.27
Cylinder Head
Combustion Chamber Cleaning........................3.71, 3.159

Polaris RANGER 570 2017 Specifications

General

Brand	Polaris
Model	RANGER 570 2017
Category	Offroad Vehicle
Language	English