IX.2
9928485 R01 - 2017-2018 RANGER 500 / 570 Service Manual
© Copyright Polaris Industries Inc.
Disassembly ................................................3.68, 3.157
Inspection....................................................3.69, 3.158
Removal......................................................3.68, 3.156
Warp ..........................................................3.69, 3.158
Cylinder Head Identification....................................... 3.169
D
Dash .................................................................... 10.19
Dash Instruments and Controls ....................................10.9
Decal Replacement ................................................. 10.21
Decimal Equivalent Chart............................................1.34
Decompression................................................3.67, 3.155
Diagnostic Codes, Instrument Cluster .......................... 11.13
Diagnostic Trouble Codes (ETC) ..................................4.35
Differential Assembly .................................................6.22
Differential Disassembly .............................................6.20
Differential Solenoid................................................... 11.6
Digital Wrench
Communication Errors.............................................4.47
ECU Reprogramming..............................................4.49
Guided Diagnostics ................................................4.47
Overview ..............................................................4.42
Serial Number .......................................................4.48
Updates ...............................................................4.44
Version ................................................................4.43
Disassembly, Engine Lower End........................3.104, 3.203
Disc Inspection ................................................. 2.34, 9.34
Drive Belt.................................................................5.10
Drive Clutch
Assembly .............................................................5.22
Assembly View ......................................................5.14
Bushing Service.....................................................5.20
Button to Tower Clearance .......................................5.18
Disassembly .........................................................5.15
Spider Removal .....................................................5.17
Drive Clutch, Operation ............................................... 5.4
Drive Shaft
Assembly View ......................................................7.44
Installation (front) .................................................... 7.9
Installation (rear) ....................................................7.38
Removal (front)....................................................... 7.8
Removal (rear).......................................................7.38
Driven Clutch
Assembly .............................................................5.26
Assembly View ......................................................5.24
Disassembly .........................................................5.25
Driven Clutch, Operation.............................................. 5.4
DTC .......................................................................4.35
E
ECT Sensor .............................................................4.33
ECU
ETC Learn Procedure ..................................... 4.15, 4.55
Replacement................................................. 4.14, 4.49
Service ................................................................4.13
EFI Component Locations
Left View ............................................................... 4.7
Right View ............................................................. 4.8
EFI Priming / Starting Procedure.................................... 4.3
EFI System
Operation Overview ................................................. 4.3
Electrical
Break Even Test................................................... 11.25
Charging System Tests.......................................... 11.25
Current Draw....................................................... 11.25
Open Circuit Voltage Test....................................... 11.30
Voltage Drop Test................................................. 11.30
Electronic Control Unit (ECU).......................................4.13
Electronic Throttle Body
Learn Procedure ............................................ 4.15, 4.55
Engine
Break-In Period......................................................3.18
Cam Chain and Guide Service .........................3.67, 3.156
Cam Shaft Removal.......................................3.65, 3.153
Camshaft Bore Inspection ...............................3.66, 3.155
Camshaft Inspection ......................................3.66, 3.155
Camshaft Installation / Timing ..........................3.84, 3.179
Camshaft Sprocket Inspection..........................3.66, 3.154
Camshaft Timing - Quick Reference ..................3.86, 3.182
Combustion Chamber Cleaning........................3.71, 3.159
Cylinder Head Identification.................................... 3.169
Cylinder Head Inspection ................................3.69, 3.158
Cylinder Head Installation ........................................3.80
Cylinder Head Installation - Black Bolts ..................... 3.171
Cylinder Head Installation - Silver Bolts ..................... 3.172
Cylinder Head Removal........................ 3.68, 3.156–3.157
Cylinder Head Warp.......................................3.69, 3.158
Cylinder Honing ...........................3.76–3.77, 3.165–3.166
Cylinder Inspection ........................................3.73, 3.162
Cylinder Installation .......................................3.79, 3.169
Cylinder Removal..........................................3.73, 3.162
Decompression Mechanism ............................3.67, 3.155
Exploded Views ........... 3.44, 3.47, 3.55, 3.59, 3.129, 3.131,
3.133, 3.137, 3.139
Installation ............................................................3.15
Installed Gap Measurement, Piston...................3.76, 3.165
Intake Valve Lash - Tappet Selection Matrix .................3.83
Lower End Disassembly .................................3.88, 3.184
Lubrication Specifications ......................................... 3.7
Oil and Filter Change ..............................................2.12
Oil Level...............................................................2.12
Oil Pressure Test..................................................... 3.8
Piston / Connecting Rod Assembly....................3.79, 3.168
Piston / Rod Inspection...................................3.75, 3.164
Piston Removal.............................................3.74, 3.163
Piston Ring Installation ...................................3.78, 3.167
Piston Ring Installed Gap................................3.76, 3.165
Piston-to-Cylinder Clearance .................................. 3.163
Removal...............................................................3.12
Special Tools.......................................................... 3.6
Specifications................................................ 3.10, 3.36
Torque Sequences .................................................3.38
Troubleshooting .....................................................3.34
Valve Clearance Check / Adjustment .................3.81, 3.174
Valve Cover Installation ..................................3.87, 3.183
Valve Cover Removal.....................................3.65, 3.153
Valve Inspection............................................3.69, 3.158
Valve Lash - Tappet Selection ................................. 3.177
Valve Sealing Test .........................................3.81, 3.174
Valve Seat Reconditioning...............................3.71, 3.160
Valve Spring.................................................3.68, 3.157
Valve Spring Removal ....................................3.68, 3.157
Engine Air Intake Inspection ........................................2.23
Engine and Drivetrain Break-in...................................... 2.4
Engine Antifreeze
50/50 Extended-Life................................................2.18
Engine Coolant Temperature (ECT) Sensor
Overview ..............................................................4.32
Sensor Test...........................................................4.32
Engine Fastener Torque Specifications