Polaris RANGER 570 2017 Service Manual

IX
9928485 R01 - 2017-2018 RANGER 500 / 570 Service Manual
© Copyright Polaris Industries Inc.
IX.5
Starter Drive........................................................... 11.33
Starter Drive, Removal ....................................3.104, 3.203
Starter Solenoid
Operation ........................................................... 11.35
Test ................................................................... 11.34
Starter System
Testing Flow Chart................................................ 11.36
Stator
Housing Removal..........................................3.88, 3.184
Installation ...................................................3.91, 3.188
Removal......................................................3.91, 3.187
Tests ................................................................. 11.25
Stator Housing Removal ..................................3.104, 3.203
Stator Installation ........................................... 3.122, 3.221
Stator Removal..............................................3.106, 3.205
Steering
Inspection.............................................................2.29
Shaft, Removal (Non-EPS)........................................ 8.9
Wheel Removal (Non-EPS) ....................................... 8.8
Steering Assembly
Assembly View ..................................................8.4, 8.6
Power Steering Unit Installation.................................8.11
Power Steering Unit Removal ...................................8.11
Steering Shaft Bearing Replacement ........................... 8.8
Steering Shaft Removal (EPS) ..................................8.10
Steering Wheel Removal (EPS).................................8.10
Steering Shaft
Bearing Replacement............................................... 8.8
Removal (EPS)......................................................8.10
Steering Wheel
Removal (EPS)......................................................8.10
Suspension
Inspection.............................................................2.32
Pivot Lubrication ....................................................2.32
Spring Adjustment ..................................................2.32
Switch
AWD/2WD/TURF ...................................................11.5
Brake............................................................. 9.9, 11.6
Headlight..............................................................11.5
Ignition.................................................................11.5
T
T-MAP ....................................................................4.24
Overview ..............................................................4.24
Sensor Test...........................................................4.24
Tap / Drill Sizes {SAE} ................................................1.32
TDC .......................................................................3.20
Terminal Block ........................................................ 11.28
Test
ETC ....................................................................4.15
Thermostat Replacement............................................3.26
Throttle Pedal
Inspection.............................................................2.22
Tie Rod End Inspection...............................................2.29
Timing, Balance Shaft ................... 3.101, 3.118, 3.201, 3.217
Tire
Inspection.............................................................2.28
Toe Adjustment.........................................................2.30
Torque
Master Torque Table ...............................................1.15
Sequence.................................................. 3.125, 3.145
Torque Specification
Piston / Crank / Balance Shaft................................. 3.152
Wheel and Hub......................................................2.27
Torque Specifications
Body/Steering/Suspension ................................. 8.2, 10.2
Brakes .................................................................. 9.3
Cam / Head / Flywheel / Stator Cover ..............3.148–3.149
Clutching............................................................... 5.2
Crankcase / Timing Chain / Oil Pickup....................... 3.146
Cylinder / Oil Filter / Oil Pump ................................. 3.147
Engine 570 ......................................................... 3.123
Engine Mounting ....................................................3.19
Final Drive ............................................................. 7.3
Spark Plug / Starter / Throttle Body / Valve Cover ........ 3.150
Transmission.......................................................... 6.2
Transmission Mounting............................................. 6.4
Transmission
Assembly View ....................................................... 6.5
Differential Assembly ..............................................6.22
Differential Disassembly ..........................................6.20
Disassembly .........................................................6.15
Gears ................................................................... 6.4
Installation ............................................................6.10
Output Shaft Backlash.............................................6.24
Removal................................................................ 6.9
Transmission Lubrication ...................................... 2.24, 6.4
Trouble Codes
Instrument Cluster (DTC) .........................................4.35
Troubleshooting
Brake Noise ........................................................... 9.4
Clutching..............................................................5.27
Cooling System......................................................3.35
Engine .................................................................3.34
Front Gearcase (ADC).............................................7.31
Fuel Injector ..........................................................4.31
V
Valve Clearance
Adjustment ..................................................3.81, 3.174
Adjustment - DOHC ................................................2.14
Adjustment SOHC ..................................................2.14
Intake Valve Lash - Tappet Selection Matrix .................3.83
Valve Lash - Tappet Selection ................................. 3.177
Valve Clearance - Tappet Selection ............................. 3.177
Valve Cover
Installation ...................................................3.87, 3.183
Removal......................................................3.65, 3.153
Valve Sealing Test ............................................3.81, 3.174
Valve Seat Reconditioning..................................3.71, 3.160
Valve Spring
Removal......................................................3.68, 3.157
Vehicle Break-In Period ............................................... 2.4
Vehicle Identification
Model Number Designation ....................................... 1.2
Vehicle Identification Number........................................ 1.2
Vent Line
Termination Fitting ................................................... 4.9
Vent Lines ...............................................................2.22
VIN ......................................................................... 1.2
VIN Location ............................................................. 1.3
Voltage Drop Test.................................................... 11.30
W
Water Pump
Mechanical Seal / Oil Seal........................................3.28
Removal / Installation..............................................3.27
Wheel

Polaris RANGER 570 2017 Specifications

General

Brand	Polaris
Model	RANGER 570 2017
Category	Offroad Vehicle
Language	English