IX.4
9928485 R01 - 2017-2018 RANGER 500 / 570 Service Manual
© Copyright Polaris Industries Inc.
Model Specification
2018
RANGER 570 4x4 ................................1.22, 1.24, 1.26
Model specifications
2018
RANGER 500.....................................................1.18
Model Specifications
2018
RANGER 570 2X4...............................................1.20
RANGER 570 CREW...........................................1.28
O
Oil Flow Chart............................................................ 3.9
Oil Pickup
Assembly Inspection ............................................. 3.197
Oil Pickup Assembly Inspection......................... 3.115, 3.214
Oil Pressure Regulator (Bypass) Valve Inspection ......... 3.115,
3.198, 3.214
Oil Pressure Test........................................................ 3.8
Oil Pump
Assembly ................................. 3.94, 3.109, 3.190, 3.208
Removal......................................................3.92, 3.188
Oil Pump, Removal.........................................3.107, 3.206
Open Circuit Voltage Test.......................................... 11.30
Outer CV Joint / Boot Replacement ...............................7.39
Overview
ETC ....................................................................4.15
P
Pad
Inspection (Brakes)..................................2.33, 9.13, 9.28
Pedal Position Sensor ................................................4.16
Test .....................................................................4.16
Periodic Maintenance Chart.......................................... 2.5
Periodic Maintenance Chart Key.................................... 2.5
Polaris Mobile Digital Wrench (PMDW) ..........................4.43
Power Steering Unit (EPS)
Installation ............................................................8.11
Removal...............................................................8.11
PPS .......................................................................4.16
Replacement.........................................................4.16
Pre-Ride / Daily Inspection ........................................... 2.3
Pressure Cap Test .....................................................3.24
Propshaft
Removal...............................................................7.46
Removal (CREW)...................................................7.46
Publication Numbers ................................................... 1.5
PVT
Break-in ................................................................ 2.4
PVT Air Intake Inspection ............................................2.23
PVT System
Assembly .............................................................. 5.9
Disassembly .......................................................... 5.8
Drive Clutch Disassembly ........................................5.15
Troubleshooting .....................................................5.27
R
Radiator .......................................................... 2.20, 3.24
Removal...............................................................2.20
Rear A-Arm
Assembly View ......................................................8.18
Replacement.........................................................8.16
Rear Fenders ......................................................... 10.11
Rear Fenders (Crew) ............................................... 10.13
Reflash Authorization .................................................4.49
Relays .................................................................. 11.21
Replacement.................................................... 4.21, 4.24
ETC ....................................................................4.15
RPM Limit................................................................4.13
S
Seat Assembly........................................................ 10.12
Seat Assembly (Crew).............................................. 10.14
Seat Belts.............................................................. 10.12
Seat Belts (Crew) .................................................... 10.14
Sensor ....................................................................4.24
Sequence
Torque ...................................................... 3.125, 3.145
Service
Air Filter ...............................................................2.22
Service Notes
Fuel System..........................................................4.34
Setting TDC .............................................................3.20
Shift Cable
Adjustment ...........................................................2.24
Inspection....................................................... 2.24, 6.8
Inspection and Adjustment ........................................ 6.8
Shift Lever
Replacement.......................................................... 6.7
Shift Weights............................................................5.16
Snorkel Gear Backlash...............................................6.24
Solenoid.
Rear Differential.....................................................11.6
Spark Plug
Service - 570................................................. 2.36–2.37
Special Tools..................................................1.6, 4.4, 6.3
Body/Steering/Suspension ................................. 8.3, 10.2
Brakes .................................................................. 9.3
Electrical ..............................................................11.3
Engine .................................................................. 3.6
Final Drive ............................................................. 7.3
Master Special Tools Table ........................................ 1.7
PVT/Clutching ........................................................ 5.2
Transmission.......................................................... 6.2
Specification
Compression.........................................................2.12
Toe......................................................................2.30
Specifications
Brake Service......................................................... 9.3
Cooling System......................................................3.23
Cylinder Head Warp.......................................3.69, 3.158
Engine .................................................................3.10
Engine Lubrication............................................3.7, 3.18
Engine Oil and Filter ...............................................2.12
Engine Oil Pressure................................................. 3.8
Engine, 500cc .......................................................3.36
Valve Seat Contact Width................................3.71, 3.160
Valve Spring.................................................3.68, 3.157
Valve Stem Diameter .....................................3.69, 3.158
Valve Stem Guide I.D. ....................................3.69, 3.158
Spring
Adjustment ...........................................................2.32
Stabilizer Bar Pivot Lubrication.....................................2.32
Starter
Clutch One Way............................................3.90, 3.186
One-Way Clutch Inspection .............................3.88, 3.185
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