Polysoude P6 - Page 4

THE ART OF WELDING
P6
4-92 PN-0509076 Rev. 16
4. 4. 6. Connection of a liquid cooled closed chamber welding head with integrated
command buttons (MW 40-3, 65-3, 115-3, 170) .................................................... 35
4. 4. 7. Connection of a wire feed unit ............................................................................. 36
4. 4. 8. Connection of a closed chamber welding head equipped with tacheometry
(option) ........................................................................................................... 37
4. 4. 9. Connection of a manual torch with double command .............................................. 38
4. 4. 10. Detection of the welding head ............................................................................. 39
4. 4. 11. Detection of the «closed head» position ............................................................... 39
4. 4. 12. Oxygen meter option ......................................................................................... 40
4. 4. 13. Option commands mechanised equipment ............................................................ 41
4. 5. Description of controls .................................................................................................... 44
4. 5. 1. Front control and connection panel ...................................................................... 44
4. 5. 2. Rear connector panel ......................................................................................... 46
4. 5. 3. Quick connector gas input .................................................................................. 47
4. 5. 4. Remote control units 6 axis 0026169101 .............................................................. 47
4. 5. 5. Remote control pendant 4 axis 0026149101 ......................................................... 50
5. Operation of the power source P6 .............................................................................. 54
5. 1. Fundamental procedures ................................................................................................. 54
5. 1. 1. Switching on ..................................................................................................... 54
5. 1. 2. Automatic equipment detection ........................................................................... 54
5. 1. 3. Positioning a welding head on the workpiece ......................................................... 54
5. 1. 4. Wire setting ...................................................................................................... 54
5. 1. 5. Adjustment of the oscillation ............................................................................... 55
5. 1. 6. Adjustment of the gas fl ow ................................................................................. 55
5. 1. 7. Switching on the coolant pump manually ............................................................. 55
5. 2. Execution of a weld cycle ................................................................................................56
5. 2. 1. Safety precautions ............................................................................................ 56
5. 2. 2. Program selection ............................................................................................. 56
5. 2. 3. Simulation........................................................................................................ 56
5. 2. 4. Weld cycle ........................................................................................................ 56
5. 2. 5. Stop at end of the weld cycle .............................................................................. 57
5. 2. 6. Induced stoppage.............................................................................................. 58
5. 2. 7. Use of an USB key ............................................................................................. 58
5. 2. 8. Start cycle with restart ....................................................................................... 58
6. Servicing, maintenance and troubleshooting ................................................................. 59
6. 1. Servicing ..................................................................................................................... 59
6. 1. 1. Adjustments ..................................................................................................... 59
6. 1. 2. Adjustment of the tachometer............................................................................. 59
6. 1. 3. Cooling circuit ................................................................................................... 60
6. 1. 4. Printer ............................................................................................................. 61
6. 2. Maintenance and troubleshooting .................................................................................... 62
6. 2. 1. Replacement of fuses ......................................................................................... 62
6. 2. 2. Fuses coolant pump control ............................................................................... 62
6. 2. 3. Cooling circuit fi lter ........................................................................................... 63
6. 2. 4. Trouble shooting ............................................................................................... 65
6. 2. 5. Transfert of Log-fi les .......................................................................................... 69
6. 2. 6. Spare parts of the power source .......................................................................... 70
6. 2. 7. Spare parts for P6 remote control ........................................................................ 72
6. 2. 8. Spare parts of the touchscreen ........................................................................... 74
6. 2. 9. Electrical and electronic drawings ........................................................................ 76
7. APPENDIX ................................................................................................................ 79
7. 1. Error and codes processing .............................................................................................. 80
7. 2. List of programmed welding parameters ............................................................................ 81
8. End of service life, recycling the equipment .................................................................. 85
9. Returned equipment form .......................................................................................... 87