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gamma XL
ProMinent gamma XL User Manual
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B
C
25
57
A
138
207
2
3
2
D
149.5
E
140
120
P_G_0102_SW
40353808
Fig. 58
1608
1612
1020
0730
ØA
80
80
80
85
B
112
113
113
114
C
131
131
131
132
D
39
34
34
31
E
260
260
260
263
1
11
123
25
57
80
76
223
233
138
207
150
120
140
P_G_0101_SW
40353449
Fig. 59
Dimensional drawing gamma/ XL,
material version PV HV
Dimensional drawing gamma/ XL
1608/ 2508, material version SS
Dimensional drawings
138
137
139
Table of Contents
Table of Contents
3
Identity Code
6
About this Pump
9
Safety Chapter
10
Labels
10
Intended Use
11
Safety Information
11
Information in the Event of an Emergency
14
Personnel Qualification
14
Storage, Transport and Unpacking
16
Overview of Equipment and Control Elements
17
Overview of Equipment
17
Control Elements
18
Key Functions
21
Functional Description
23
Liquid End
23
Drive Unit
23
Dosing Rate
25
Self-Degassing
25
Operating Modes
25
Functions
26
Relays (Options)
26
LED Displays
27
Hierarchy of Operating Modes, Functions and Fault Statuses
27
Assembly
29
Installation, Hydraulic
30
Installing Hose Lines
31
Installation with Metering Pumps Without Degassing
31
Installation with Metering Pumps with Degassing
33
Basic Installation Notes
33
Installation, Electrical
35
Supply Voltage Connector - Power Supply
36
HMI Operating Unit
37
Description of the Terminals
37
Config I/O" Terminal
37
External Control" Terminal
38
Level Switch" Terminal
40
Metering Monitor" Terminal
41
Diaphragm Rupture Indicator" Terminal
41
Relays
42
Basic Set-Up Principles
46
Basic Principles for Setting up the Control
46
Checking Adjustable Variables
48
Changing to Setting Mode
48
Set up / 'Menu
49
Information
49
Settings
49
Operating Mode
50
Automatic
55
Stroke Length
55
Metering
56
Concentration
60
Calibrate
67
System
68
Inputs/Outputs
70
Config-I/Os
76
Bleeding
76
Priming Time
77
Set Time
78
Date
78
Timer
78
Activation / Deactivation
79
Setting the Timer
79
Clear All
87
Examples
87
Timer Information
91
Typical Pitfalls Timer Functional Faults
91
Brief Explanation of Selected Functions
92
Service
93
Access Protection
93
Password
94
Clear Counters
94
Error Log Book
94
Diaphragm Replacement
95
Display
95
Factory Settings
95
Diaphragm Part Number: XXXXXXX
95
Spare Parts Kit Part Number: XXXXXXX
95
Language
96
Operation
97
Manual Operation
97
Maintenance
99
Repair
101
Replacing the Diaphragm
102
Replacing the Vptfe Diaphragm
103
Cleaning the Diaphragm Rupture Indicator
104
Cleaning Valves
104
Troubleshooting
105
Faults Without a Fault Message
105
Faults with Error Message
106
Fault Messages on the LCD Screen
106
Warning Messages on the LCD Screen
108
All Other Faults
109
Log Book
109
Fault Messages in the Log Book
109
Warning Messages in the Log Book
110
Event Messages in the Log Book
111
Log Book Entry - Detailed View
112
Decommissioning and Disposal
113
Technical Data
115
Performance Data
115
Performance Data with Vptfe Diaphragm
116
Accuracy
116
Standard Liquid End
116
Self-Bleeding Liquid End
116
Viscosity
117
Material Specifications
117
Electrical Data
118
Temperatures
118
Climate
118
Altitude of Site
119
Degree of Protection and Safety Requirements
119
Compatibility
119
Weight
119
Sound Pressure Level
119
Exploded Drawings of the Gamma/ XL
120
Dimensional Drawings
135
Declaration of Conformity for Machinery
141
Declaration of Conformity
142
Operating / Set-Up Overview Gamma/ XL
143
Gamma/ XL Operating Menu, Overall
145
Continuous Displays and Secondary Displays
152
Installation Instructions: Retrofitting, Relays
154
Index
155
4
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ProMinent gamma XL Specifications
General
Brand
ProMinent
Model
gamma XL
Category
Water Pump
Language
English
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