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MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC

8540780 • 30/03/2016 • Rev.26 23

English

Example of connection of Mosaic to the machine control system

Figure 4

The MOSAIC system is able to detect the faults that occurs in each own module.

Anyway to have the system perfect operation perform the following checks at start up

and at least every one year:

1. Operate a complete system TEST (see "TESTING the system")

2. Verify that all the cables are correctly inserted and the terminal blocks well screwed.

3. Verify that all the leds (indicators) light on correctly.

4. Verify the positioning of all the sensors connected to MOSAIC.

5. Verify the correct fixing of MOSAIC to the Omega rail.

6. Verify that all the external indicators (lamps) work properly.



After installation, maintenance and after any eventual configuration change perform

a System TEST as described in the paragraph "TESTING the system" at page 75.

Table of Contents2
Contents of this Handbook6
Important Safety Instructions6
Abbreviations and Symbols7
Applicable Standards7
Mechanical Fastening11
Calculation of Safety Distance of an ESPE Connected to MOSAIC12
Electrical Connections12
- Instructions Concerning Connection Cables13
- USB Input14
- MOSAIC Configuration Memory (MCM)14
  - MULTIPLE LOAD Function14
  - RESTORE Function14
- Encoder Connections with Rj45 Connector (Mv1, Mv2)20
- Example of Connection of Mosaic to the Machine Control System23
Checklist after Installation23
Inputs25
- Master Enable25
- Node Sel25
- Proximity Input for Speed Controller MV26
- Configuration with Interleaved Proximity (Figure 5)26
- Restart_Fbk27
Outputs28
- Out Status28
- Out Test28
- Ossd (M1, Mi8O2)28
- Ossd (Mo2, Mo4)28
- Safety Relays (Mr2, Mr4, Mor4, Mor4S8)29
- Characteristics of the Output Circuit29
- MR2/MR4 Internal Contacts Diagram29
- Example of MR2 Module Connection with Static OSSD Outputs of a Module M130
- Switching Operation Timing Diagram30
- General System Characteristics31
Mechanical Dimensions36
Signals37
Master M1 (Figure 11)37
MI8O2 (Figure 12)38
MI8 (Figure 13)39
MI12T8 (Figure 15)40
MI16 (Figure 15)41
MO2 (Figure 16)42
MO4 (Figure 17)43
MOR4 (Figure 18)44
MOR4S8 (Figure 19)45
MOS8 (Figure 20)46
MOS16 (Figure 21)47
MV1, MV2 (Figure 22)48
MR2 (Figure 23) / MR4 (Figure 24)49
Troubleshooting50
Master M1 (Figure 25)50
MI8O2 (Figure 26)51
MI8 (Figure 27)52
MI12T8 (Figure 28)53
MI16 (Figure 29 - MI16)54
MO2 / MO4 (Figure 30)55
MOR4 (Figure 31)56
MOR4S8 (Figure 32)57
MOS8 (Figure 33)58
MOS16 (Figure 34)59
MV0, MV1, MV2 (Figure 32)60
Installing the Software61
- PC HARDWARE Requirements61
- PC SOFTWARE Requirements61
- How to Install MSD61
- Fundamentals62
- Standard Tool Bar63
- Textual Tool Bar64
- Create a New Project (Configure the MOSAIC System)64
- EDIT CONFIGURATION (Composition of the Various Modules)65
- Change User Parameters65
- OBJECTS - OPERATOR - CONFIGURATION Tool Bars66
- Creating the Diagram67
  - Use of Mouse Right Button67
- Example of a Project69
- Password Protection74
- TESTING the System75
Object Function Blocks76
- Output Objects76
- Input Objects80
Speed Control Type Function Blocks98
- Warning Concerning Safety98
- Speed Control99
- Window Speed Control101
- Stand Still103
- Stand Still and Speed Control105
Operator Function Blocks107
- Logical Operators107
- Memory Operators111
- GUARD LOCK OPERATORS (Max Number = 4)114
- Counter Operators116
- TIMER OPERATORS (Max Number = 32)118
- Muting Function124
  - Network132
- Special Applications138
- Mosaic Fail Codes139

Brand	Reer
Model	MOSAIC Master M1
Category	Controller
Language	English

Reer MOSAIC Master M1 User Manual

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Reer MOSAIC Master M1 Specifications

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