10A-157
ENGINE AND CYLINDER BLOCK ASSEMBLY
Flywheel: Removal - Refitting
K4M
10A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Remove:
-the engine cover,
-the windscreen wiper arms (see Windscreen wi-
per arm: Removal - Refitting) (85A, Wiping -
Washing),
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
-the scoop under the scuttle panel grille (see Scoop
under scuttle panel grille: Removal - Refitting)
(56A, Exterior equipment),
-the battery (see Battery: Removal - Refitting)
(80A, Battery),
-the battery tray (see Battery tray: Removal - Re-
fitting) (80A, Battery),
-the air filter unit (see 12A, Fuel mixture, Air filter
unit: Removal - Refitting, page 12A-4) .
a Loosen the clip on the throttle valve air inlet pipe.
a Disconnect the air outlet pipe from the air filter unit.
a Remove:
-the air outlet pipe to the air filter unit,
-the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
-the front section of the front wheel arch liners (see
Front wheel arch liner: Removal - Refitting)
(55A, Exterior protection),
-the engine undertray bolts,
-the engine undertray,
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection).
a Drain the manual gearbox (see Manual gearbox
oil: Draining - Refilling) (21A, Manual gearbox).
a Remove:
- the starter (see 16A, Starting - Charging, Starter:
Removal - Refitting, page 16A-16) ,
- the crankshaft position sensor (see 17B, Petrol in-
jection, Crankshaft position sensor: Removal -
Refitting, page 17B-15) ,
- the lower engine tie-bar (see 19D, Engine moun-
ting, Lower engine tie-bar: Removal - Refitting,
page 19D-33) ,
- the front right-hand wheel driveshaft (see Front ri-
ght-hand wheel driveshaft: Removal - Refitting)
(29A, Driveshafts),
- the front left-hand wheel driveshaft (see Front left-
hand wheel driveshaft: Removal - Refitting)
(29A, Driveshafts),
- the differential output seals (see Differential out-
put seal: Removal - Refitting) (21A, Manual gear-
box),
- the radiator mounting cross member (see Radiator
support cross member: Removal - Refitting)
(31A, Front axle components),
- the front axle subframe (see Front axle sub-fra-
me: Removal - Refitting) (31A, Front axle compo-
nents),
- the left-hand suspended engine mounting (see
19D, Engine mounting, Left-hand suspended
engine mounting: Removal - Refitting, page
19D-1) ,
- the manual gearbox (see Manual gearbox: Remo-
val - Refitting) (21A, Manual gearbox).
- the « pressure plate - disc » assembly (see Me-
chanism / Disk: Removal - Refitting) (20A,
Clutch).
Essential special tooling
Mot. 1677 Flywheel locking tool.
Tightening torquesm
new flywheel bolts 25 N.m + 50˚ ±±
±±
6˚
clip on the throttle valve
air inlet pipe
6 N.m
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