14A-7
ANTIPOLLUTION
Intercooler: Removal - Refitting
K9K
14A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Disconnect the battery (see Battery : Removal -
Refitting) (80A, Battery).
a Remove:
-the windscreen wiper arms (see Windscreen wi-
per arm: Removal - Refitting) ,
- the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) ,
- the brake fluid reservoir from the scoop under the
scuttle panel grille,
- the scoop under the scuttle panel grille (see Scoop
under scuttle panel grille: Removal - Refitting) .
a Remove:
- the engine cover,
- the engine undertray bolts,
- the engine undertray,
- the catalytic converter (see 19B, Exhaust, Cataly-
tic converter: Removal - Refitting, page 19B-17)
,
-the turbocharger air outlet pipe (see 12B, Turbo-
charging, Intercooler air inlet pipe: Removal -
Refitting, page 12B-41) .
a Remove the damper valve (see 12A, Fuel mixture,
Air inlet flap: Removal - Refitting, page 12A-11) .
a Remove:
-the exhaust gas recirculation rigid pipe (see 14A,
Antipollution, Exhaust gas recirculation rigid
pipe: Removal - Refitting, page 14A-30) ,
- the exhaust gas recirculation assembly (see 14A,
Antipollution, Exhaust gas recirculation as-
sembly: Removal - Refitting, page 14A-18) .
Essential special tooling
Mot. 1448 Long nose pliers for hose
clips.
Ms. 583 Hose clamp pliers.
Tightening torquesm
exhaust gas cooler bolts
on the exhaust gas
recirculation mounting
12 N.m
bolts of the exhaust gas
recirculation rigid pipe
on the exhaust gas
recirculation assembly
12 N.m
exhaust gas cooler bolts
on the exhaust gas
recirculation mounting
12 N.m
bolts of the exhaust gas
recirculation assembly
mounting
12 N.m
bolts of the exhaust gas
recirculation assembly
on the cylinder head
25 N.m
bolts of the exhaust gas
recirculation rigid pipe
bracket on the cylinder
head
25 N.m
bolts of the exhaust gas
recirculation rigid pipe
on the exhaust manifold
36 N.m
air filter unit air outlet
pipe clip on the turbo-
charger
5.5 N.m
clip of the air filter unit
air outlet pipe on the air
filter unit
5.5 N.m
J95
K9K, and 832