14A-32
ANTIPOLLUTION
Exhaust gas recirculation rigid pipe: Removal - Refitting
K9K
14A
a Use ABRASIVE PADS to clean the joint face of the
exhaust manifold.
a Use ABRASIVE PADS to clean the joint face of the
exhaust gas recirculation assembly.
a Use SURFACE CLEANER (see Vehicle: Parts
and ingredients for the repairwork) (04B, Consu-
mables - Products) and CLEAN CLOTHS to de-
grease the joint face of the exhaust manifold.
a Use SURFACE CLEANER (see Vehicle: Parts
and ingredients for the repairwork) (04B, Consu-
mables - Products) and CLEAN CLOTHS to de-
grease the joint face of the exhaust gas recirculation
assembly.
II - REFITTING OPERATION FOR PART
CONCERNED
a Fit the new exhaust gas recirculation rigid pipe with
a new seal.
a Fit without tightening:
- the bolts of the exhaust gas recirculation rigid pipe
on the exhaust gas recirculation assembly,
- the bolts to the exhaust gas recirculation rigid pipe
on the exhaust manifold,
- the bolts to the exhaust gas recirculation rigid pipe
bracket on the cylinder head.
a Tighten to torque:
- the bolts of the exhaust gas recirculation rigid
pipe bracket on the cylinder head (25 N.m),
- the bolts of the exhaust gas recirculation rigid
pipe on the exhaust manifold (36 N.m),
- the bolts of the exhaust gas recirculation rigid
pipe on the exhaust gas recirculation assembly
(12 N.m).
a Refit the new exhaust gas recirculation rigid pipe
with a new seal and a new clip.
a Tighten to torque:
- the exhaust gas recirculation pipe bolts (36
N.m),
- the exhaust gas recirculation pipe clip (5 N.m).
III - FINAL OPERATION
a Refit the engine lifting eye at the timing end.
a Refit:
- the catalytic converter (see 19B, Exhaust, Cataly-
tic converter: Removal - Refitting, page 19B-17)
,
- the engine undertray,
WARNING
Do not scrape the joint faces of the aluminium,
any damage caused to the joint face will result in
a risk of leaks.
K9K, and 832
WARNING
To ensure proper sealing, the gasket surfaces
must be clean, dry and not greasy (avoid any fin-
ger marks).
K9K, and 832
K9K, and 832
K9K, and 830
K9K, and 832