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SICK GM35 Installation Operation & Maintenance
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32
8009441/YN36/V3
-0/2015-08| SICK
OPERATING INSTRUCTI
ONS|
G
M
3
5
Subject to change without notice
INSTALLATION
4.2.3
T
erminal box (o
ption)
▸
Install the terminal box in the vicinity
of the measuring poi
nt.
–
Secure t
he enclosure on t
he two mounting holes (
∅
5 mm).
▸
The cable length a
vailable from the ter
minal box to the SR-unit is 4 m.T
ake the empty
conduits laid fo
r the prefabr
icated cables du
ring onsite preinstallation into account.
Fig.
15: Fitting th
e term
inal box
Mounting holes
31
33
Table of Contents
Default Chapter
3
Table of Contents
3
1 Safety Information
7
Permissible Users
7
Correct Handling
7
Safety
7
Behavior During Purge Air Failure
8
2 Product Overview
9
Use and Proper Application
9
Conformities and Certifications
9
Overview of Standard Components
10
Device Components
12
GM35 Options and Accessories
13
Functional Principle
14
Opto-Electronic In-Situ Measuring Principle
14
Signal Evaluation
15
Automatic Check Cycles
15
3 Project Planning Information
17
Work Steps from System Selection to Start-Up
17
Project Planning Checklist
18
Initial Onsite Installation
20
Assembly Preparation at the Measuring Point
20
Uncovering the Duct
20
Installing the Flanges with Tube
21
Installation Preparation for the Purge Air Unit
24
Duct Insulation
24
Installation Preparation for the Evaluation Unit
25
Preparations for Electrical Installation
25
Electrical Installation Safety Information
26
Electrical Protection
27
Specifications on Electric Isolation of the Evu
27
Laying Connection Lines
28
CAN Bus Wiring
29
4 Installation
30
Preparations
30
Checking the Scope of Delivery
30
Installation Prerequisites
30
Fitting System Components
31
Information on Installing the SR-Unit and Reflector
31
Installing the Purge Air Unit
31
Terminal Box (Option)
32
Installing the Evaluation Unit
33
Installing the Evaluation Unit - Sheet Metal Enclosure Version
33
Installing the Evaluation Unit - Cast Enclosure Version
34
Electrical Connection of System Components
35
Electrical Connection for the Purge Air Unit
35
CAN Bus Wiring Options
36
Electrical Connection in the Evaluation Unit Evu
38
5 Handling the Evaluation Unit
41
User Qualifications
41
Operating Elements
41
Function Buttons and Menu Overview
42
Display Contents
43
Menu Structure
43
Menu Structure Measuring Mode
43
Menu Structure Diagnosis
44
Menu Structure Calibration
44
Menu Structure Configuration
45
Menu Structure Maintenance Mode (Maint)
46
6 Connecting the System Control Unit - SCU
47
SCU Connection to the GM35
47
Electrical Connection of the SCU to the GM35
47
Configuring and Operating Using SOPAS
47
Connecting the GM35 Evaluation Unit Via the SCU Operating Unit
49
Direct Serial Connection to the GM35 Evaluation Unit
51
Changing the User Level
53
Menu Overview (Menu Tree)
54
Measured Values
54
Menu Parameter
55
Menu Adjustment
60
Menu Diagnosis
64
Menu Maintenance
66
7 Start-Up
69
Preparations
69
Required Qualifications and Further Prerequisites
69
Start-Up Procedure Overview
69
Start-Up Steps Overview
69
Mechanical Preparations for the SR-Unit and Reflector
71
Checking the Scope of Delivery
71
Transport Safety Devices
71
Cleaning Optical Interfaces
72
Information on Fitting the SR-Unit and Reflector
72
Measuring Path Free from Sample Gas - Zero Path
72
Preparing a Zero Path
72
Installing the GM35 System Components
73
Electrical Connections
78
Zero Adjust
79
Preparing the System for Zero Adjust
79
Fine Adjustment on the Optical Axis on the SR-Unit
79
Performing Zero Adjust
80
Starting Measuring Operation
81
Installing the Purge Air Fixtures
81
Purge Air Units Start-Up
81
Sender/Receiver Unit and Reflector Start-Up
82
Installing the Weatherproof Cover for the SR-Unit
84
Installing the Weatherproof Cover for the Purge Air Units
84
Evaluation Unit Start-Up
85
Setting up the SCU System Control Unit
86
8 Maintenance
88
Safety
88
Preparation and General Preparatory Work
89
Maintenance Work on SR-Unit and Reflector
89
Visual Inspection and Enclosure Cleaning
89
Cleaning the Optical Interface (Window) on the SR-Unit
90
Cleaning the Optical Interface (Window) on the Reflector
91
Checking the Zero Point
91
Checking Optical Alignment
92
Checking the IR Source
93
Maintenance Work on the Purge Air Supply
94
Preparation and General Inspection
94
Checking and Replacing the Purge Air Filter
95
Restarting and Checking the Purge Air Unit
96
Evaluation Unit (Evu)
97
Box Measuring
98
Determining the Necessary Test Gas Concentration
98
Carrying out Measurement
98
Restart Measuring Mode
100
Filter Box Measurement for Checking the Measuring Ducts of H 2 O and CO 2
101
Setpoint Values
101
Carrying out Measurement
102
Restart Measuring Mode
103
9 Troubleshooting and Clearing Malfunctions
104
Malfunction Categories/Possible Effects
104
Purge Air Failure
105
Integrated Monitoring and Diagnosis System
106
Troubleshooting and Clearing Malfunctions, Evaluation Unit
107
Error Messages
108
Warning Messages for the GM35 SR-Unit
110
Further Tips on Troubleshooting
112
10 Technical Data, Consumables and Spare Parts
113
Measuring Components and Accuracy
113
GM35 System Component
114
Dimension Drawings
116
GM35 SR-Unit Dimensions
116
Purge Air Fixtures Dimensions
117
GM35 Reflector Dimensions
117
Flange with Tube Dimensions
118
Dimension Drawing of GM35 Evaluation Unit, Sheet Metal Enclosure
118
Dimension Drawing for GM35 Evaluation Unit, Cast Metal Enclosure
119
Purge Air Unit Dimensions
119
Weatherproof Cover for Purge Air Unit(S) Dimensions
120
Weatherproof Cover for SR-Unit Dimensions
120
Terminal Box for CAN Bus Connection Dimensions
121
Accessories, Expendable and Spare Parts
121
Consumable Parts for 2-Years Operation
121
Spare Parts for the Sender/Receiver Unit
122
Spare Parts for the Reflector Unit
123
Spare Parts for Purge Air Fixture - SR Side
123
Spare Parts for Purge Air Fixture - Reflector Side
124
Spare Parts for the Evaluation Unit
124
Spare Parts for Purge Air Unit
125
Fixing Accessories
125
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Operating Instructions
148 pages
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SICK GM35 Specifications
General
Brand
SICK
Model
GM35
Category
Measuring Instruments
Language
English
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