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Siemens 8DA10 Series User Manual

Siemens 8DA10 Series
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Medium-Voltage Switchgear
Type 8DA10 Extendable Fixed-Mounted Circuit-Breaker Switchgear up to 40.5 kV
Single Busbar, Single-Pole Metal-Enclosed, Gas-Insulated
Medium-V oltage Switchgear
INSTALLATION AND
OPERATING
INSTRUCTIONS
Order No.: 861-9601.9
Revision: 11
Issue: 07-11-2017

Table of Contents

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Siemens 8DA10 Series Specifications

General IconGeneral
BrandSiemens
Model8DA10 Series
CategoryCircuit breakers
LanguageEnglish

Summary

Medium-Voltage Switchgear

Installation and Operating Instructions

Manual detailing installation and operation procedures for the switchgear.

Safety Instructions

Signal Terms and Definitions

Defines hazard signal words (Danger, Warning, Caution, Notice) and symbols.

General Instructions

Covers important safety rules, handling, and general precautions for operation.

Five Safety Rules of Electrical Engineering

Lists the five fundamental safety rules for electrical work.

Personal Protective Equipment (PPE)

Specifies required personal protective equipment based on arc classification.

IT Security

Due Application

Describes the intended use and environmental conditions for the switchgear.

Qualified Personnel

Definition of Personnel Roles

Details qualifications and roles required for installation and supervision.

Description

Panel Overview

Provides a general overview of the switchgear panel components and dimensions.

Examples for Panel Versions

Illustrates different configurations of switchgear panels with schematic diagrams.

Circuit-Breaker Panel Details

Detailed view of a circuit-breaker panel with numbered components.

Three-Position Disconnector Panel Details

Detailed view of a three-position disconnector panel with numbered components.

Bus Sectionalizer Panel Details

Detailed view of a bus sectionalizer panel with numbered components.

Low-Voltage Compartment

Describes the accommodation for protection, control, and metering equipment.

Circuit-Breaker

Design

Details the components of the vacuum circuit-breaker.

Circuit-Breaker Operating Mechanism

Explains the design and components of the circuit-breaker operating mechanism.

Circuit-Breaker Equipment

Lists basic and additional equipment for the circuit-breaker, including release combinations.

Three-Position Disconnector

Function

Combines disconnector and earthing switch functions; designed for no-load operation.

Mechanical Interlocking

Describes interlocks between the disconnector and the circuit-breaker for safe operation.

Make-Proof Busbar Earthing Switch

Description of the Switch

Explains the function and components of the busbar earthing switch.

Current and Voltage Transformers

4MT and 4MU Voltage Transformers

Features, mounting locations, and electrical data of voltage transformers.

Current Transformers

Details features, mounting locations, and electrical data of current transformers.

Gas Compartments

Function

Explains the role of gas compartments in switchgear operation and restrictions.

Panel Connection

Features

Describes the characteristics of bushings for plug-in systems and connections.

Cable Plugs for Panel Connection Versions

Details plug sizes, current ratings, and withstand voltages for cable plugs.

Protection and Control Equipment

Voltage Detecting Systems

Describes systems for voltage detection according to IEC and VDE standards.

Aseismic Design (Option)

Seismic Withstand Capability

Information on upgrading switchgear for earthquake-prone regions.

Accessories

Standard Accessories

Lists standard accessories included with the switchgear.

Other Accessories

Lists optional accessories available for the switchgear.

Technical Data

Electrical Data

Provides electrical specifications for the complete switchgear, including insulation and current ratings.

Vacuum Circuit-Breaker

Details operating times, number of operating cycles, and release types for the circuit-breaker.

Endurance Classes

Specifies endurance classes for switching devices according to IEC standards.

Insulating Gas

Describes the properties and handling of SF6 insulating gas used in the switchgear.

Standards, Specifications, Guidelines

Lists relevant standards and prescriptions for the switchgear.

Phase Sequence

Illustrates the phase sequence of busbars.

Rating Plates

Explains the information provided on the switchgear panel rating plate.

Installation

Constructional Stipulations

Outlines requirements for the switchgear room and general installation stipulations.

Switchgear Room

Details requirements for the installation location, including room planning and dimensions.

Construction of the Floor

Discusses suitable floor constructions like steel girder, reinforced-concrete, and double floors.

Earthing System

Specifies requirements for the substation building's earthing system.

Constructional Data of the Foundation

Provides details on floor openings, fixing points, and foundation requirements for panels.

Transport Units

Details dimensions, transport weights, and center of gravity for transport units.

Before Installation

Covers preliminary clarifications, installation materials, and tools required before starting.

Overview of Busbar Housing Covers with Desiccant Bags

Illustrates different busbar housing covers and their features.

Tightening Torques

Lists applicable tightening torques for various joints and components.

Comments on Electromagnetic Compatibility (EMC)

Provides recommendations for ensuring electromagnetic compatibility during installation.

Transport and Storage

Covers packing, transport, and intermediate storage procedures and precautions.

Intermediate Storage

Guidelines for storing switchgear parts and accessories before installation.

Transporting and Unloading the Transport Unit

Details procedures for safely transporting and unloading switchgear units.

Setting Down the Transport Units at the Place of Installation

Describes methods for safely setting down transport units at the installation site.

Aligning the Switchgear

Provides instructions for aligning the switchgear panels after placement.

Checking the SF6 Gas Pressure

Explains how to check SF6 gas pressure in compartments before operation.

Switchgear Installation

General steps for installing the switchgear assembly.

Preparing Busbar Assembly

Details the process of preparing busbar assemblies by removing transport blocks.

Lining Up Panels

Describes the procedure for aligning and joining switchgear panels.

Fastening the Busbars

Explains how to fasten busbars through the flanges of busbar housings.

Completing Switchgear Installation

Covers final steps like tightening bolts and checking contact overlapping.

Panel Links for Panel Groups

Shows how panel groups are pre-assembled with panel links at the factory.

Mounting the Cable Bracket

Details the mounting procedure for the cable bracket.

Installing the Earthing Busbar

Describes how to install and interconnect earthing busbars across switchgear panels.

Short-Circuit Bridge at the Panel Connection Housing

Explains the mounting of the short-circuit bridge on panel connection housings.

Optional Earthing Bar

Details the mounting of an optional earthing bar for panel connections.

Mounting the Short-Circuit Bridge on the Bus Sectionalizer

Describes how to mount the short-circuit bridge on bus sectionalizer housings.

Interconnecting Panels with 5000 A Busbar (Twin Busbar)

Procedures for interconnecting panels using a twin busbar system.

Removing Upper Row of Busbar Housings

Instructions for dismantling the upper row of busbar housings for panel interconnection.

Removing the Busbars

Procedure for removing busbars linked to the twin busbar connection.

Removing the Upper Busbar Housing

Steps for removing the upper busbar housing system.

Mounting the Supporting Angle

Instructions for mounting supporting angles and protective caps.

Cleaning and Greasing the Flanges

Procedure for cleaning and greasing busbar housing flanges and sealing rings.

Setting Down and Mounting the Busbar Housing

Details on setting down and mounting busbar housings for interconnection.

Bolting Busbar Housings Together

Instructions for bolting busbar housings together, including earthing lugs.

Inserting the Busbars

Procedure for inserting and bolting busbars together using bar supports.

Installing Disconnectable Busbar Components

Describes the assembly of the operating shafts and coupling rods for disconnectable components.

Securing the Operating Shaft

Instructions for securing the operating shaft with spring-type straight pins.

Installation Work with SF6 Gas Before Commissioning

Details procedures involving SF6 gas before the switchgear is commissioned.

Completing Busbar Assembly and Filling with SF6 Gas

Details busbar assembly and filling gas compartments with SF6 gas.

Evacuating the Busbar Run with the Vacuum Pump

Procedure for evacuating busbar runs using a vacuum pump before SF6 filling.

Filling the Busbar Run with SF6 Gas

Steps for filling busbar runs with SF6 gas to the required pressure.

Installing Panel Connections and Filling Circuit-Breaker Housings with SF6 Gas

Covers installing panel connections and filling circuit-breaker housings with SF6.

Assembling Panel Connections Supplied Separately

Steps for assembling separately supplied panel connections.

Replacing Desiccant Bags in Circuit-Breaker Housings

Procedure for replacing desiccant bags in circuit-breaker housings.

Evacuating Circuit-Breaker Housings with Vacuum Pump

Procedure for evacuating circuit-breaker housings before SF6 filling.

Installing Solid-Insulated Bars and Filling Circuit-Breaker Housings with SF6 Gas

Describes installing solid-insulated bars and filling housings with SF6 gas.

Mounting Solid-Insulated Bars

Details the process of mounting solid-insulated bars into the circuit-breaker housing.

Performing the Power-Frequency Voltage Test

Instructions for performing high-voltage tests on the installed switchgear.

Preparing the Power-Frequency Voltage Test

Steps required before performing the power-frequency voltage test.

Performing the Power Frequency Voltage Test

Instructions for applying the power-frequency test voltage.

Installing the Voltage Transformers

General procedures for installing voltage transformers.

Installation of Voltage Transformers Type 4MT3 on the Busbar

Step-by-step guide for installing 4MT3 voltage transformers on the busbar.

Installation of Voltage Transformers Type 4MU4 on the Busbar

Step-by-step guide for installing 4MU4 voltage transformers on the busbar.

Installation of Voltage Transformers Type 4MT7 at the Cable Feeder

Procedure for installing 4MT7 voltage transformers at the cable feeder.

Removing the Voltage Transformers

General procedures for removing voltage transformers.

Removal of Voltage Transformers Type 4MT3 from the Busbar

Instructions for safely removing 4MT3 voltage transformers from the busbar.

Removal of Voltage Transformers Type 4MU4 from the Busbar

Procedure for safely removing 4MU4 voltage transformers from the busbar.

Removal of Voltage Transformers Type 4MT7 from the Cable Feeder

Steps for safely removing 4MT7 voltage transformers from the cable feeder.

Busbar Components

Describes various busbar components and their basic assembly operations.

Example: Busbar Voltage Transformer

Example of assembly operations for busbar voltage transformers.

Example: Solid-Insulated Bar Connection

Assembly operations for solid-insulated bar connections.

Example: Gas-Insulated Bar Connection

Assembly operations for gas-insulated bar connections.

Installing the Bus Sectionalizer

Step-by-step guide for installing bus sectionalizer panels for different current ratings.

Bus Sectionalizer Busbar for 1250 A Version

Details the bus sectionalizer busbar installation for the 1250 A version.

Bus Sectionalizer Busbars for 3150 A Version

Details the bus sectionalizer busbar installation for the 3150 A version.

Tests

Procedures for testing switchgear components and functions.

Checking the SF6 Gas Filling

Procedures for checking SF6 gas pressure, leakage, and quality.

Checking the Circuits of the Low-Voltage Equipment

Covers checks for current transformer circuits and protection devices.

Checking High-Voltage Connections

Ensures correct tightening and earthing of high-voltage cable connections.

Checking Electrical Connections

Verifies screw and plug-in connections, and auxiliary cable connections.

Final Installation Work

Covers final steps after main installation, including cable and cover mounting.

Mounting Cables with Plugs

Instructions for mounting cables with plugs and cable brackets.

Connecting Low-Voltage Cables

Describes connecting low-voltage customer cables to terminals.

Mounting the Metal Covers

Procedure for screwing metal covers back onto the frames.

Installation of Degree of Protection Version IPX1

Details installation steps for IPX1 degree of protection.

IP31D - Protection Against Vertically Falling Water Drops

Details mounting protection plates and sealing ledges for IP31D protection.

Fastening the Sealing Ledge on the Junction Edge Between Two Panels

Procedure for fastening sealing ledges and angles for panel junctions.

Installation of Rear Walls of Switchgear

Describes the process of installing the rear walls of the switchgear.

Mounting Fixing Cross Members on Busbar Housings

Instructions for fastening fixing cross members to busbar housings.

Number of Bolts for Retainers

Specifies the number of bolts needed for attaching retainers.

Mounting Lower Rear Walls

Procedure for mounting the lower rear walls of the switchgear.

Mounting Upper Rear Walls

Procedure for mounting the upper rear walls of the switchgear.

Installation of End Walls

Describes the installation process for the end walls of the switchgear.

Fixing Points for the Termination Plate

Shows the fixing points for the termination plate on the panel.

Inserting Front End Cover

Describes the insertion and tightening of the front end cover.

Fixing Points for Rear End Cover

Illustrates fixing points for the rear end cover.

Fixing Points for Upper Arc Protection Walls

Shows fixing points for the upper arc protection walls.

Fixing Points for Central Arc Protection Walls

Illustrates fixing points for central arc protection walls.

Fixing Points for Lower Arc Protection Walls

Shows fixing points for the lower arc protection walls.

Fixing Points for Long Air Guide

Illustrates fixing points for the long air guide.

Fixing Points for Lower End Wall

Shows fixing points for the lower end wall.

Fixing Points for Upper End Wall

Illustrates fixing points for the upper end wall.

Commissioning

Procedures for verifying installation and performing initial tests.

Checking the Installation Work

Final check to ensure all installation work is completed correctly.

Test Operation

Verifies proper operation of switchgear components without high voltage.

Mechanical Operation of Switching Devices

Manual operation checks for circuit-breakers and disconnectors.

Electrical Operation of Switching Devices

Checks electrical operation of circuit-breakers and motors.

Checking Interlocks and Indicators

Verifies proper function of mechanical and electromechanical interlocks.

Activating the Undervoltage Release

Procedure to activate the undervoltage release for circuit-breaker operation.

Checking the Accessories

Ensures all standard accessories are available and accessible.

Checking Protection Devices

Checks firmware versions on protection devices and suggests updates.

Correcting Circuit Diagrams

Notes modifications to circuit diagrams and requests corrections.

Instructing the Operating Personnel

Ensures operating personnel are trained on technical details and operation.

Operation

Internal Arcing and Explosion Hazard

Details hazards associated with internal arcing and explosion, and protective measures.

Control Elements and Indicators

Provides an overview of control elements and indicators on the circuit-breaker panel.

Indications and Their Meaning

Explains the meaning of various switch positions and faulty indications.

Control Elements and Indicators of the Circuit-Breaker

Details control elements and indicators specific to the circuit-breaker.

Control Elements and Indicators of the Three-Position Disconnector

Details control elements and indicators for the three-position disconnector.

Position Indicator at the Rear

Shows the location of the position indicator at the rear of the switchgear.

Operating Tools

Describes operating levers, adapters, and hand cranks for switchgear operation.

Interlocks

Explains mechanical interlocks between switching devices for safe operation.

Interlocking Conditions

Tabulates interlocking conditions between various switchgear components.

Operating the Circuit-Breaker

Procedures for operating the circuit-breaker, including manual and emergency actions.

Closing the Circuit-Breaker Manually

Procedure for manually closing the circuit-breaker, including preconditions.

Opening the Circuit-Breaker Manually

Procedure for manually opening the circuit-breaker, including preconditions.

Emergency Release of the Circuit-Breaker (with Locking Solenoid -Y16)

Details the emergency release mechanism for the circuit-breaker.

Test Operation

Steps for performing test operations on the circuit-breaker without auxiliary voltage.

Charging the Closing Spring Manually

Procedure for manually charging the closing spring using a hand crank.

Operating the Circuit-Breaker and the Three-Position Disconnector

Describes operations involving both circuit-breakers and three-position disconnectors.

Switching Operations in the Circuit-Breaker Panel

Describes switching operations on circuit-breaker panels, including disconnector precautions.

Connecting the Feeder to the Busbar

Step-by-step procedure for connecting a feeder to the busbar.

Disconnecting the Feeder from the Busbar

Step-by-step procedure for disconnecting a feeder from the busbar.

Earthing the Feeder

Procedure for earthing a feeder, including disconnector and circuit-breaker operations.

De-earthing the Feeder

Procedure for de-earthing a feeder, including disconnector and circuit-breaker operations.

Switching Operations in the Bus Sectionalizer Panel

Describes switching operations for coupling busbar sections in bus sectionalizer panels.

Decoupling Busbar Sections

Procedure for decoupling busbar sections in bus sectionalizer panels.

Earthing Busbar Section 1

Steps for earthing busbar section 1 in the left-hand panel.

De-earthing Busbar Section 1

Procedure for de-earthing busbar section 1 in the left-hand panel.

Earthing Busbar Section 2

Steps for earthing busbar section 2 in the right-hand panel.

De-earthing Busbar Section 2

Procedure for de-earthing busbar section 2 in the right-hand panel.

Switching Operations with Busbar Components

Describes switching operations for disconnectable busbar components.

Connecting the Voltage Transformers or the Busbar Connection to the Busbar

Procedure for connecting voltage transformers or busbar connections to the busbar.

Disconnecting the Voltage Transformers from the Busbar

Steps for disconnecting voltage transformers from the busbar.

Earthing the Voltage Transformers

Procedure for earthing voltage transformers.

De-earthing the Voltage Transformers

Procedure for de-earthing voltage transformers.

Switching Operations for Busbar Connection with Three-Position Disconnector

Describes switching operations for busbar connections with a three-position disconnector.

Earthing the Feeder

Procedure for earthing the feeder using a three-position disconnector.

De-earthing the Feeder

Procedure for de-earthing the feeder using a three-position disconnector.

Three-Position Disconnector with Auxiliary Voltage (Motor Operating Mechanism)

Control of disconnectors with motor operating mechanisms.

Emergency Operation of the Three-Position Disconnector

Manual operation procedures when motor mechanism fails.

Incorrect Alignment of the Operating Lever

Warning about potential damage from misaligned operating levers.

End Positions of Three-Position Switch with Pushed-on Adapter

Notes on end positions when using operating levers with adapters.

Emergency Operation of the DISCONNECTING Function

Manual operation for DISCONNECTING function in case of failure.

Emergency Operation of the READY-TO-EARTH Function

Manual operation for READY-TO-EARTH function in case of failure.

Switching Operations After Emergency Operation

Guidelines for switching operations after emergency procedures.

Operating the Make-Proof Busbar Earthing Switch

Instructions for operating the busbar earthing switch.

Control Elements and Indicators

Describes control elements and indicators for the busbar earthing switch.

Closing

Step-by-step procedure for closing the busbar earthing switch.

Opening

Step-by-step procedure for opening the busbar earthing switch.

Emergency Release of Interlock with Solenoids

Procedure for emergency release of interlocks on the busbar earthing switch.

Verification of Safe Isolation from Supply

Procedures for verifying safe electrical isolation before work.

LRM Plug-in Sockets

Details safe isolation verification using LRM plug-in sockets.

VOIS and CAPDIS Indications

Explains indications from VOIS and CAPDIS voltage detecting systems.

WEGA Indications

Describes indications from WEGA voltage detecting systems.

Cable Testing

Procedures for testing cables, including safety and test parameters.

Safety Instructions

Covers safety instructions related to high voltage during cable testing.

Test Voltage

Specifies DC and AC test voltages and durations for cable testing.

Function Test

Describes test arrangements for cables, both dismantled and connected.

Servicing

Information on maintenance, inspection, and repair of the switchgear.

Maintenance

Provides maintenance recommendations and intervals for the switchgear.

Maintenance of the Vacuum Circuit-Breaker Operating Mechanism

Details maintenance procedures for the vacuum circuit-breaker operating mechanism.

Lubrication Chart for 3AH49 Operating Mechanism

Provides a lubrication chart for the 3AH49 operating mechanism.

Procedure for Bolted Joints and Seals

Instructions for maintaining bolted joints and replacing sealing rings.

Cleaning Agents and Cleaning Aids

Lists recommended cleaning agents and aids for switchgear components.

Lubricants

Lists permissible lubricants for various switchgear parts.

Switchgear Extension and Replacement of Panels and Components

Information on contacting Siemens for extension and replacement services.

Spare Parts

Notes that specific spare parts are not recommended due to optimization.

End of Service Life

Information on the expected service life and end-of-life procedures.

Service Life

Estimates the service life of the switchgear and factors affecting it.

SF6 Gas

Details SF6 gas properties and environmental considerations.

Recycling

Describes the environmentally compatible recycling of switchgear components.

Siemens Service Hotline

Provides contact information for global, Brazil, and India customer support.

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