What causes excess current in THERMACUT EX-TRAFIRE 105HD Welding System?
If your THERMACUT Welding System is showing excess current, it indicates an inverter overcurrent. Have the output diodes, main transformer, and IGBT on the inverter board checked by an authorized professional.
What causes excess temperature in THERMACUT EX-TRAFIRE 105HD and how to fix it?
Excess temperature in your THERMACUT Welding System can be caused by several factors. Ensure the fan is running freely, and if not, consider replacing the fan or fan motor. Allow the power supply to cool down if the duty cycle has been exceeded, and avoid exceeding it in the future. Verify sufficient space around the power supply for ventilation. If components are defective, contact service or your retailer.
What causes output current control issues in THERMACUT EX-TRAFIRE 105HD Welding System?
If the output current cannot be controlled on your THERMACUT Welding System, ensure that all cable connections are correctly secured. Attach the work lead clamp to the workpiece in order to allow maximum electrical conduction.
What does error code H07 mean on THERMACUT Power Supply?
If the THERMACUT Power Supply displays error code H07, it indicates excess current and defective components. These components must be replaced only by an authorized professional.
What does error code H16 mean on THERMACUT Power Supply?
If the THERMACUT Power Supply displays error code H16, data recording has failed. Check the cable. If necessary, replace the CAN and BUS PCB or the control PCB.
What to do if there is no data communication at the BUS in THERMACUT EX-TRAFIRE 105HD?
Check the cable. If the issue persists, replace the CAN and BUS PCB. If problems continue, have the control PCB replaced by a certified electrician or trained personnel.
What causes a THERMACUT Welding System pilot arc to ignite with difficulty and switch off?
If the pilot arc on your THERMACUT Welding System ignites with difficulty and then switches off, consider these causes: * Defective consumables: Check the consumables and replace them if necessary. * Faulty gas flow: Check gas flow settings.
What does error code H04 mean on THERMACUT Power Supply?
If the THERMACUT Power Supply displays error code H04, it indicates a missing nozzle or electrode. Check that the consumable is seated correctly and, if necessary, mount it correctly or replace it.
Why is the output current too low on my THERMACUT EX-TRAFIRE 105HD?
If the output current is too low and cannot be controlled on your THERMACUT Welding System, ensure that all cable connections are correctly installed. Remove any contamination or oxidation from the workpiece and the work lead clamp to allow maximum electrical conduction. Decrease the distance between the cutting torch and the workpiece. Verify the correct input voltage according to the identification plate. Check consumables and replace if necessary.
Why is there no transfer between pilot arc and workpiece in my THERMACUT EX-TRAFIRE 105HD?
If there is no transfer between the pilot arc and the workpiece when using your THERMACUT Welding System, it could be due to poor contact between the work lead clamp and the workpiece. Remove any contamination or oxidation from both to ensure maximum electrical conduction. Also, check that the distance between the cutting torch and workpiece isn't too great. Finally, have the work lead checked by a professional, and replace it if necessary.
Describes product labeling.
Details the machine's identification plate.
Explains symbols and warning classifications.
Details warning categories (Danger, Warning, Caution, Notice).
Defines intended use and operator responsibilities.
Safety for product, electrical supply and signs.
Safety for cutting, PPE, and emergency procedures.
Procedures for handling received goods.
Describes control elements and connections.
Provides detailed technical specifications for single-phase.
Specs for specific cutting torches.
Dimensions of a specific torch model.
Dimensions of another torch model.
Dimensions of a third torch model.
Safety warnings about transport and installation.
Warnings about material damage from transport.
How to connect the gas supply.
How to connect the work lead.
Details on connecting the power cable.
Specifics for single-phase connection.
Specifics for three-phase connection.
How to connect the input power plug.
How to connect to a generator.
Procedure for connecting the torch.
Specific notice about the TCS Latch.
Steps for installing the gear rack.
Instructions for installing torch consumables.
Safety warning for live parts.
Safety warning about ignition.
Safety warning during cutting.
Caution about burns.
Notice about duty cycle.
Explains the LCD display elements.
Notice about unplugging.
Notice about current switching.
How to set parameters on the LCD.
How to select cutting modes.
How to connect the work lead for operation.
Steps to power on the machine.
Steps for manual cutting.
Steps for grid cutting/gouging.
Procedure for edge start cutting.
Procedure for piercing.
Procedure for gouging.
Gouging parameters table.
Procedure for stopping cutting.
Caution about hot parts.
Safety warning about grounding.
Safety warning about live parts.
Safety warning about defective cables.
Caution about fire hazard.
Schedule for maintenance.
Inspection guide for consumables.
Safety warning for live parts during troubleshooting.
Lists error codes and troubleshooting.
Lists general faults and troubleshooting.
Safety warning for live parts during disassembly.
First step in disassembly.
How to dispose of materials.
How to dispose of consumables.
Information on packaging disposal.
Consumables for this range.
Consumables for this range.
Consumables for SmoothLine.
Details of this torch unit.
Details of this torch unit.
Consumables for this range.
Consumables for this range.
Consumables for SmoothLine.
Consumables for marking.
Cut chart data.
Cut chart data.
Cut chart data.
Cut chart data.
Introductory text for 85A chart.
Actual chart data for 85A.
Introductory text for 100-105A chart.
Actual chart data for 100-105A.
Introductory text for 40-45A SmoothLine chart.
Actual chart data for 40-45A SmoothLine.
Marking cut chart data.
How to connect the CNC interface.
CNC interface pin assignments.
How to set DIP switches.
How to enable DC coil.
How to enable AC coil.
How to enable insulated module.
General| Output Current Range | 20 - 105 A |
|---|---|
| Insulation Class | H |
| Max Cutting Thickness | 32mm (1-1/4") |
| Protection Class | IP23 |
| Cutting Capacity (Mild Steel) | 32 mm |
| Severance Cut (Mild Steel) | 40 mm |
| Cutting Capacity (Stainless Steel) | 25 mm |
| Air Pressure | 5.5 bar |
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