What causes excess current in THERMACUT EX-TRAFIRE 105HD Welding System?
If your THERMACUT Welding System is showing excess current, it indicates an inverter overcurrent. Have the output diodes, main transformer, and IGBT on the inverter board checked by an authorized professional.
What to do if gas doesn't flow in THERMACUT EX-TRAFIRE 105HD Welding System?
If gas does not flow when the torch trigger is pressed, or the CNC start signal is switched on for your THERMACUT Welding System, it may be due to a defective gas valve or a missing power supply. Contact your retailer for assistance. Alternatively, the gas valve itself may be defective; in this case, contact your retailer.
What causes output current control issues in THERMACUT EX-TRAFIRE 105HD Welding System?
If the output current cannot be controlled on your THERMACUT Welding System, ensure that all cable connections are correctly secured. Attach the work lead clamp to the workpiece in order to allow maximum electrical conduction.
What to do if I have connected incorrect cutting torch to THERMACUT Welding System?
Verify the proper cutting torch is connected.
What causes a THERMACUT Welding System pilot arc to ignite with difficulty and switch off?
If the pilot arc on your THERMACUT Welding System ignites with difficulty and then switches off, consider these causes: * Defective consumables: Check the consumables and replace them if necessary. * Faulty gas flow: Check gas flow settings.
What to do if gas does not flow when torch trigger is pressed on THERMACUT Power Supply?
If the THERMACUT Power Supply shows no gas flow when the torch trigger is pressed, the gas valve may be defective or lacking power. Contact your retailer for assistance.
What does error code H05 mean on THERMACUT Power Supply?
If the THERMACUT Power Supply displays error code H05, the electrode is not separated from the nozzle during the pilot arc. Check for free movement of the electrode and establish if necessary.
How to fix THERMACUT EX-TRAFIRE 105HD when arc does not ignite?
If the arc doesn't ignite when you press the torch trigger or switch on the CNC start signal on your THERMACUT Welding System, first check for a missing nozzle or electrode and ensure the consumable is correctly installed, reinstalling or replacing it if necessary. Then, dismantle all consumables, clean the inside of the cutting torch to remove any dirt or short circuits, and correctly reinstall the consumables. Ensure you are using Thermacut® original consumables. Finally, verify that all consumable parts are correctly installed, not loose, and not defective, reinstalling or replacing them as needed.
Why is the output current too low on my THERMACUT EX-TRAFIRE 105HD?
If the output current is too low and cannot be controlled on your THERMACUT Welding System, ensure that all cable connections are correctly installed. Remove any contamination or oxidation from the workpiece and the work lead clamp to allow maximum electrical conduction. Decrease the distance between the cutting torch and the workpiece. Verify the correct input voltage according to the identification plate. Check consumables and replace if necessary.
Why is there no transfer between pilot arc and workpiece in my THERMACUT EX-TRAFIRE 105HD?
If there is no transfer between the pilot arc and the workpiece when using your THERMACUT Welding System, it could be due to poor contact between the work lead clamp and the workpiece. Remove any contamination or oxidation from both to ensure maximum electrical conduction. Also, check that the distance between the cutting torch and workpiece isn't too great. Finally, have the work lead checked by a professional, and replace it if necessary.
Describes product labeling.
Details the machine's identification plate.
Explains symbols and warning classifications.
Details warning categories (Danger, Warning, Caution, Notice).
Defines intended use and operator responsibilities.
Safety for product, electrical supply and signs.
Safety for cutting, PPE, and emergency procedures.
Procedures for handling received goods.
Describes control elements and connections.
Provides detailed technical specifications for single-phase.
Specs for specific cutting torches.
Dimensions of a specific torch model.
Dimensions of another torch model.
Dimensions of a third torch model.
Safety warnings about transport and installation.
Warnings about material damage from transport.
How to connect the gas supply.
How to connect the work lead.
Details on connecting the power cable.
Specifics for single-phase connection.
Specifics for three-phase connection.
How to connect the input power plug.
How to connect to a generator.
Procedure for connecting the torch.
Specific notice about the TCS Latch.
Steps for installing the gear rack.
Instructions for installing torch consumables.
Safety warning for live parts.
Safety warning about ignition.
Safety warning during cutting.
Caution about burns.
Notice about duty cycle.
Explains the LCD display elements.
Notice about unplugging.
Notice about current switching.
How to set parameters on the LCD.
How to select cutting modes.
How to connect the work lead for operation.
Steps to power on the machine.
Steps for manual cutting.
Steps for grid cutting/gouging.
Procedure for edge start cutting.
Procedure for piercing.
Procedure for gouging.
Gouging parameters table.
Procedure for stopping cutting.
Caution about hot parts.
Safety warning about grounding.
Safety warning about live parts.
Safety warning about defective cables.
Caution about fire hazard.
Schedule for maintenance.
Inspection guide for consumables.
Safety warning for live parts during troubleshooting.
Lists error codes and troubleshooting.
Lists general faults and troubleshooting.
Safety warning for live parts during disassembly.
First step in disassembly.
How to dispose of materials.
How to dispose of consumables.
Information on packaging disposal.
Consumables for this range.
Consumables for this range.
Consumables for SmoothLine.
Details of this torch unit.
Details of this torch unit.
Consumables for this range.
Consumables for this range.
Consumables for SmoothLine.
Consumables for marking.
Cut chart data.
Cut chart data.
Cut chart data.
Cut chart data.
Introductory text for 85A chart.
Actual chart data for 85A.
Introductory text for 100-105A chart.
Actual chart data for 100-105A.
Introductory text for 40-45A SmoothLine chart.
Actual chart data for 40-45A SmoothLine.
Marking cut chart data.
How to connect the CNC interface.
CNC interface pin assignments.
How to set DIP switches.
How to enable DC coil.
How to enable AC coil.
How to enable insulated module.
General| Output Current Range | 20 - 105 A |
|---|---|
| Insulation Class | H |
| Max Cutting Thickness | 32mm (1-1/4") |
| Protection Class | IP23 |
| Cutting Capacity (Mild Steel) | 32 mm |
| Severance Cut (Mild Steel) | 40 mm |
| Cutting Capacity (Stainless Steel) | 25 mm |
| Air Pressure | 5.5 bar |
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