What should I do if the switch is set to ON, but the LCD does not illuminate on my THERMACUT EX-TRAFIRE 105HD Welding System?
If the LCD doesn't illuminate when the switch is ON, check the input power voltage. Also, make sure the power cable is properly connected to the socket. If these steps don't resolve the issue, the switch may be defective and must be replaced by a certified electrician or trained personnel.
What to do if gas does not flow when the torch trigger is pressed or the CNC start signal is switched on in my THERMACUT Welding System?
If gas isn't flowing, connect the hose to the gas valve and tighten it correctly. If the issue persists, the gas valve may be defective, and you should contact your retailer.
What to do if the voltage of PFC is incorrect in THERMACUT Welding System?
Check if the PFC IGBT is damaged.
How to improve cutting quality with THERMACUT Welding System?
If you're experiencing poor cutting quality with your THERMACUT Welding System, first, adjust the output current to match the thickness of the workpiece. Inspect the cutting torch consumables, replacing them if they're defective. Ensure the output current strength is adjusted to the speed at which the cutting torch is pulled and the thickness of the workpiece and verify the distance between the cutting torch and workpiece. Also, remove any contamination or oxidation from the workpiece and work lead clamp, ensuring maximum electrical conduction by properly attaching the work lead clamp.
What causes excess temperature in THERMACUT EX-TRAFIRE 105HD and how to fix it?
Excess temperature in your THERMACUT Welding System can be caused by several factors. Ensure the fan is running freely, and if not, consider replacing the fan or fan motor. Allow the power supply to cool down if the duty cycle has been exceeded, and avoid exceeding it in the future. Verify sufficient space around the power supply for ventilation. If components are defective, contact service or your retailer.
What to do if output current cannot be controlled on my THERMACUT EX-TRAFIRE 105HD?
If the output current cannot be controlled, ensure that all cable connections are properly secured and attach the work lead clamp to the workpiece to allow maximum electrical conduction.
What to do if there is no transfer between pilot arc and workpiece on my THERMACUT EX-TRAFIRE 105HD?
If there's no transfer between the pilot arc and the workpiece, remove any contamination or oxidation from the workpiece and the work lead clamp and attach the work lead clamp to the workpiece to allow maximum electrical conduction. Also, decrease the standoff between the cutting torch and the workpiece. If the issue persists, replace the work lead.
What to do if output current is too low and cannot be controlled on THERMACUT Welding System?
First, ensure that all cable connections are correctly installed. Remove any contamination or oxidation from the workpiece and the work lead clamp, and attach the clamp to maximize electrical conduction. Decrease the standoff between the cutting torch and workpiece. Verify the correct input voltage according to the identification plate and check consumables, replacing them if necessary.
What to do if pilot arc ignites with difficulty and switches off in my THERMACUT Welding System?
If the pilot arc ignites with difficulty and then switches off, first check the consumables and replace them if necessary. Also, check the gas compressor and supply lines for any faults in gas flow.
What to do if gas inlet pressure is below 72.5 psi (5 bar) in THERMACUT EX-TRAFIRE 105HD?
Check the inlet gas pressure, gas pressure and flow, and verify that the gas settings are correct. If the issue persists, replace the torch cable. If none of these actions resolve the problem, have the pressure switch checked and replaced if necessary by a certified electrician or trained personnel.
Describes product labeling.
Details the machine's identification plate.
Explains symbols and warning classifications.
Details warning categories (Danger, Warning, Caution, Notice).
Defines intended use and operator responsibilities.
Safety for product, electrical supply and signs.
Safety for cutting, PPE, and emergency procedures.
Procedures for handling received goods.
Describes control elements and connections.
Provides detailed technical specifications for single-phase.
Specs for specific cutting torches.
Dimensions of a specific torch model.
Dimensions of another torch model.
Dimensions of a third torch model.
Safety warnings about transport and installation.
Warnings about material damage from transport.
How to connect the gas supply.
How to connect the work lead.
Details on connecting the power cable.
Specifics for single-phase connection.
Specifics for three-phase connection.
How to connect the input power plug.
How to connect to a generator.
Procedure for connecting the torch.
Specific notice about the TCS Latch.
Steps for installing the gear rack.
Instructions for installing torch consumables.
Safety warning for live parts.
Safety warning about ignition.
Safety warning during cutting.
Caution about burns.
Notice about duty cycle.
Explains the LCD display elements.
Notice about unplugging.
Notice about current switching.
How to set parameters on the LCD.
How to select cutting modes.
How to connect the work lead for operation.
Steps to power on the machine.
Steps for manual cutting.
Steps for grid cutting/gouging.
Procedure for edge start cutting.
Procedure for piercing.
Procedure for gouging.
Gouging parameters table.
Procedure for stopping cutting.
Caution about hot parts.
Safety warning about grounding.
Safety warning about live parts.
Safety warning about defective cables.
Caution about fire hazard.
Schedule for maintenance.
Inspection guide for consumables.
Safety warning for live parts during troubleshooting.
Lists error codes and troubleshooting.
Lists general faults and troubleshooting.
Safety warning for live parts during disassembly.
First step in disassembly.
How to dispose of materials.
How to dispose of consumables.
Information on packaging disposal.
Consumables for this range.
Consumables for this range.
Consumables for SmoothLine.
Details of this torch unit.
Details of this torch unit.
Consumables for this range.
Consumables for this range.
Consumables for SmoothLine.
Consumables for marking.
Cut chart data.
Cut chart data.
Cut chart data.
Cut chart data.
Introductory text for 85A chart.
Actual chart data for 85A.
Introductory text for 100-105A chart.
Actual chart data for 100-105A.
Introductory text for 40-45A SmoothLine chart.
Actual chart data for 40-45A SmoothLine.
Marking cut chart data.
How to connect the CNC interface.
CNC interface pin assignments.
How to set DIP switches.
How to enable DC coil.
How to enable AC coil.
How to enable insulated module.
General| Output Current Range | 20 - 105 A |
|---|---|
| Insulation Class | H |
| Max Cutting Thickness | 32mm (1-1/4") |
| Protection Class | IP23 |
| Cutting Capacity (Mild Steel) | 32 mm |
| Severance Cut (Mild Steel) | 40 mm |
| Cutting Capacity (Stainless Steel) | 25 mm |
| Air Pressure | 5.5 bar |
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