How to fix no data communication at the BUS on THERMACUT EX-TRAFIRE 105HD?
If there is no data communication at the BUS of your THERMACUT Welding System, check the cable. If the issue persists, replace the CAN and BUS PCB, or replace the control PCB.
What to do if electrode doesn't separate from nozzle in THERMACUT Welding System?
If the electrode is not separating from the nozzle during the pilot arc with your THERMACUT Welding System, check for free movement of the electrode and clean or replace parts, if necessary.
Why is the gas pressure incorrect in my THERMACUT Welding System?
If you are experiencing incorrect gas pressure with your THERMACUT Welding System, it may be due to defective or improperly installed consumables. Check the consumables and replace them if necessary.
What causes excess current in THERMACUT EX-TRAFIRE 105HD Welding System?
If your THERMACUT Welding System is showing excess current, it indicates an inverter overcurrent. Have the output diodes, main transformer, and IGBT on the inverter board checked by an authorized professional.
What to do if gas doesn't flow in THERMACUT EX-TRAFIRE 105HD Welding System?
If gas does not flow when the torch trigger is pressed, or the CNC start signal is switched on for your THERMACUT Welding System, it may be due to a defective gas valve or a missing power supply. Contact your retailer for assistance. Alternatively, the gas valve itself may be defective; in this case, contact your retailer.
What to do if arc does not ignite when torch trigger is pressed or the CNC start signal is on in my THERMACUT Welding System?
If the arc doesn't ignite, start by checking the nozzle and electrode to ensure they are correctly installed. Reinstall or replace if necessary. Then, dismantle all consumables, clean the inside of the cutting torch, and reinstall everything correctly. Make sure you are using Thermacut® original consumables. Also, verify that all consumables are correctly installed; reinstall or replace them if needed.
What to do if input power voltage is too low in THERMACUT EX-TRAFIRE 105HD Welding System?
If the input power voltage is too low on your THERMACUT Welding System, check the input power voltage. Ensure the input power plug is securely plugged into the socket. If the switch is defective, it must be replaced by an authorized specialist.
How to troubleshoot low input power voltage on THERMACUT EX-TRAFIRE 105HD Welding System?
If your THERMACUT Welding System is experiencing no or low input power voltage, verify the input power voltage. Ensure the power cable is fully connected by plugging the input power plug into the socket. If the switch is defective, it must be replaced by an authorized specialist.
Why does pilot arc ignite with difficulty on THERMACUT Welding System?
If the pilot arc ignites with difficulty and then switches off on your THERMACUT Welding System, check the consumables and replace them if necessary. Also, check the gas flow settings to ensure they are correct.
What causes excess temperature in THERMACUT Welding System?
If your THERMACUT Welding System is overheating, ensure that the fan is running freely. If the fan is defective, replace the fan or fan motor. If the duty cycle has been exceeded, switch off the device and allow it to cool down, and avoid exceeding the duty cycle in the future. If components are defective, contact service or your retailer.
Describes product labeling.
Details the machine's identification plate.
Explains symbols and warning classifications.
Details warning categories (Danger, Warning, Caution, Notice).
Defines intended use and operator responsibilities.
Safety for product, electrical supply and signs.
Safety for cutting, PPE, and emergency procedures.
Procedures for handling received goods.
Describes control elements and connections.
Provides detailed technical specifications for single-phase.
Specs for specific cutting torches.
Dimensions of a specific torch model.
Dimensions of another torch model.
Dimensions of a third torch model.
Safety warnings about transport and installation.
Warnings about material damage from transport.
How to connect the gas supply.
How to connect the work lead.
Details on connecting the power cable.
Specifics for single-phase connection.
Specifics for three-phase connection.
How to connect the input power plug.
How to connect to a generator.
Procedure for connecting the torch.
Specific notice about the TCS Latch.
Steps for installing the gear rack.
Instructions for installing torch consumables.
Safety warning for live parts.
Safety warning about ignition.
Safety warning during cutting.
Caution about burns.
Notice about duty cycle.
Explains the LCD display elements.
Notice about unplugging.
Notice about current switching.
How to set parameters on the LCD.
How to select cutting modes.
How to connect the work lead for operation.
Steps to power on the machine.
Steps for manual cutting.
Steps for grid cutting/gouging.
Procedure for edge start cutting.
Procedure for piercing.
Procedure for gouging.
Gouging parameters table.
Procedure for stopping cutting.
Caution about hot parts.
Safety warning about grounding.
Safety warning about live parts.
Safety warning about defective cables.
Caution about fire hazard.
Schedule for maintenance.
Inspection guide for consumables.
Safety warning for live parts during troubleshooting.
Lists error codes and troubleshooting.
Lists general faults and troubleshooting.
Safety warning for live parts during disassembly.
First step in disassembly.
How to dispose of materials.
How to dispose of consumables.
Information on packaging disposal.
Consumables for this range.
Consumables for this range.
Consumables for SmoothLine.
Details of this torch unit.
Details of this torch unit.
Consumables for this range.
Consumables for this range.
Consumables for SmoothLine.
Consumables for marking.
Cut chart data.
Cut chart data.
Cut chart data.
Cut chart data.
Introductory text for 85A chart.
Actual chart data for 85A.
Introductory text for 100-105A chart.
Actual chart data for 100-105A.
Introductory text for 40-45A SmoothLine chart.
Actual chart data for 40-45A SmoothLine.
Marking cut chart data.
How to connect the CNC interface.
CNC interface pin assignments.
How to set DIP switches.
How to enable DC coil.
How to enable AC coil.
How to enable insulated module.
General| Output Current Range | 20 - 105 A |
|---|---|
| Insulation Class | H |
| Max Cutting Thickness | 32mm (1-1/4") |
| Protection Class | IP23 |
| Cutting Capacity (Mild Steel) | 32 mm |
| Severance Cut (Mild Steel) | 40 mm |
| Cutting Capacity (Stainless Steel) | 25 mm |
| Air Pressure | 5.5 bar |
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