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Topcon Paver System 5 User Manual
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T
opcon Positioning Systems, Inc.
5758 W
. Las Positas Blvd.
Pleasanton, California U.S.A
.
Phone: 925 • 460 • 1300
F
ax: 925 • 460 • 1315
©2004 T
opcon Corporation All rights reserved
No unauthorized duplication
P/N: 7010-0341 R
ev
. F Printed in U.S.A 04/04 450
203
Table of Contents
Default Chapter
5
Table of Contents
5
Preface
11
Terms and Conditions
11
Manual Conventions
14
What's New
15
Chapter 1 System Overview
18
Getting Acquainted
19
Control Box
19
Sonic Tracker II
20
Slope Sensor
21
Smoothtrac Sonic Averaging System (SAS)
22
Laser Tracker & Trackerjack
23
Care and Preventive Maintenance
24
Chapter 2 Paving Principles & Control Methods
28
How a Screed Works
28
Tow Point Force ("P")
31
Truck Exchange, Another Tow Point Force
32
Head of Material ("M")
33
Reaction of Material under Screed ("R")
35
Gradation MIX Characteristics
35
MIX Temperature Characteristics
37
Weight of Screed ("W")
38
Quality of Base Being Paved
39
Rolling Techniques
40
Controlling Mat Quality
40
Control Methods
41
Sonic Control
41
Working Window and Sonic "Footprint
42
Sonic Tracker Operation and Its Position
44
Sonic Tracker and Temperature Changes
48
Laser Control
50
Slope Control
52
Chapter 3 Stringline Setup
56
Setting Surface Stringline
56
Setting Elevated Stringline
59
Making a Cut/Fill Lath
61
Attaching Stringline to the Grade Stake
63
Setting Projected Slope Stringline
64
Verifying Grade
66
Chapter 4 Operation & Menu Settings
69
Control Box
70
Lcd
71
Light Sensor for LED Display
71
Power Switch
71
Grade Adjustment Knob
72
Grade Adjustment Direction Arrows
73
Grade Adjustment Leds
73
Function Indicator Leds
74
Set/Menu Button
75
Using the Set Mode
75
Using the Menu Mode
76
Cross Communication Button
76
Slope/Elevation Button
79
Slope Mode
79
Elevation Mode
79
Survey/Indicate Button
80
Using the Survey Function
80
Using the Indicate Function
80
Auto/Manual Button
81
Using Automatic Mode
81
Using Manual Mode
81
Making Selections in the Performance Menu
82
Jog Button
82
Other Control Box Components
82
Performance Menu Settings
84
Gain (Elevation)
88
Gain (Slope Control)
89
Valve Offset
91
Averaging
94
Deadband Elevation
95
Deadband Slope
97
Beeper Alarm
99
Unit
100
Test
102
Chapter 5 Getting Ready to Pave
105
Control Box Setup
106
Screed Setup
107
Sonic Tracker Setup
108
SAS Setup
110
Control Box Setup for Elevation
111
Control Box Setup for Cross Slope
115
Chapter 6 Tracker and SAS Placement
119
Sonic Tracker Positioning in Relation to Reference
120
L-Bar Positioning
121
Cub and Gutter Tracking
123
Joint Matching and Tracking Sub-Grade
123
Placement When Using a Temperature Bail
124
Placement When Using a Mechanical Ski
124
Placement When Using Elevated Stringline
125
Placement When Using Surface Stringline
126
Sonic Tracker Placement in Relation to Screed
126
Smoothtrac SAS Placement and Setup
131
Positioning the SAS
134
Placement of SAS on Paver
137
Chapter 7 Paving Applications
139
Paving City Streets with Sonics
139
Paving City Streets with Cross Slope
142
Paving Streets through Intersections
145
Method 1 for Paving Intersections
145
Method 2 for Paving Intersections
147
Paving Intersections with Cross Slope
148
Chapter 8 Maintenance
153
Preventative Maintenance & Daily Care
153
Sonic Tracker II Transducer Cleaning
154
Sonic Tracker II Transducer Replacement
155
Chapter 9 Troubleshooting
161
Control Box Symptoms
161
Tracker Symptoms
171
Slope Sensor Symptoms
174
SAS Symptoms
177
Appendix A
183
Safety Precautions
183
Appendix B Limited Warranty
187
Electronic and Mechanical Components
187
Return and Repair
187
Warranty Disclaimer
187
Service Information
188
Glossary
189
Index
197
4
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Topcon Paver System 5 Specifications
General
Brand
Topcon
Model
Paver System 5
Category
Control Systems
Language
English
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