21
OHA063
5. Using a suitable lift stand, raise the ATV enough to
remove the front wheels.
NOTE: For models not equipped with electronic
power steering (EPS), proceed to step 10.
6. Remove the left front shock absorber; then remove
the M6x1 cap screws and lock nuts from the steering
post (E) to the EPS (F) couplers. Discard lock nuts.
7. Pull upward on the steering post (E) to disengage
from the upper EPS coupler.
OHA064
8. Disconnect the 2-pin and 8-pin connectors from the
top of the EPS housing.
9. Remove four M10x1.25 cap screws securing the EPS
housing to the frame; then lift the assembly upward
to disengage the lower coupler from steering post
arm (G) and remove from the left side.
OHA065
10. Models without EPS Only: Remove two M10x1.25
cap screws and flange nuts to remove clamp (H)
holding steering post (E). Lift steering post up to dis-
engage from steering post arm (G). Account for
bushing (I).
OHA066
11. Remove the cotter pins and slotted nuts from the
inner and outer tie rod (J) ends; then remove the tie
rods from the steering post arm (G) and the left-side
and right-side steering knuckles (K).
12. Lift steering post arm (G) from steering post on
frame. Ensure the pressed-in bushing is secure.
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CLEANING AND INSPECTING
1. Clean and inspect the pivot area for wear. Apply a
low-temperature grease to the ends.
2. Inspect the tie rods for damaged threads or wear.
3. Inspect the tie rods for cracks or unusual bends.
4. Inspect all welded areas for cracks or deterioration.
5. Inspect the steering post and steering-post brackets
for cracks, bends, or wear.
6. Inspect the bushings, bearing halves, bearing caps,
and bearing housings for cracks or wear.
CAUTION
Do not attempt to disassemble the EPS assembly as
there are no serviceable components within the assem-
bly and damage will occur voiding the EPS warranty.
! WARNING
Always wear safety glasses when using compressed
air.
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