7
Periodic
Maintenance/Tune-up
Tighten all nuts, bolts, and cap screws. Make sure rivets
holding components together are tight. Replace all loose
rivets. Care must be taken that all calibrated nuts, bolts,
and cap screws are tightened to specifications (see Gen-
eral Information/Foreword).
It is advisable to lubricate certain components periodi-
cally to ensure free movement. Apply light oil to the
components using the following list as reference:
A. Throttle Lever Pivot
B. Brake Lever Pivot
C. Auxiliary Brake Pedal Pivot
NOTE:
The manufacturer recommends the use of new
gaskets, lock nuts, and seals, and lubricating all inter-
nal components when servicing the engine/transmis-
sion.
SPECIAL TOOLS
A number of special tools must be available to the techni-
cian when performing service procedures in this section.
NOTE: When indicated for use, each special tool
will be identified by its specific name, as shown in the
chart below, and capitalized.
NOTE: Special tools are available from the Service
Department.
CVT Air Inlet
This vehicle is equipped with an air inlet to collect air for
the Continuously Variable Transmission (CVT).
NOTE: When servicing clutches or belt, it is recom-
mended to inspect and clean the CVT air inlet.
Air Filter
1. Remove the seat
and the right-side panel from the
vehicle
.
2. Loosen the t
wo Torx T40 air box bolts located inside
the forward storage compartment
.
OHA024
3.
If the vehicle is equipped with a winch or emergency
shutoff switch, use a deep-well 10 mm socket to
remove the two bolts and nuts on the gas tank bracket
securing the winch solenoid or shutoff switch and
move them out of the way
.
OHA025
4. Pull the yellow latch at the forward top portion of the
air box lid and twist 15 degrees counterclockwise or
until the lid stops rotating.
OHA026
5. While pushing the coolant lines out of the way, work
the lid out of the vehicle interior through the
front-right wheel well.
Description p/n
Compression Tester Kit
Common Tool
Oil Filter Wrench
Common Tool
Spanner Wrench
0441-587
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