Tracker 600 - Front Body Panels

19
2. Position right-hand footwell (remove shifter knob if
needed) and secure to frame with three screws and
new lock nuts. Tighten to 5 ft-lb (6.8 N-m). Secure
footwell to front and rear fenders with seven screws.
Tighten to 5 ft-lb (6.8 N-m). Secure rear brake reser-
voir tank to footwell with screw and nut with washer.
Tighten to 10 in-lb (1.1 N-m).
3. Position left-hand footwell and secure to frame with
three screws and new lock nuts. Tighten to 5 ft-lb
(6.8 N-m). Secure footwell to front and rear fenders
with seven screws. Tighten to 5 ft-lb (6.8 N-m).
4. Install the side panels making sure the tabs are all
correctly positioned in the side and bottom slots first;
then press on top outer sides to seat the pegs in grom-
mets.
NOTE Remove gas cap from left-hand side before
installing panel.
5. Install the rear rack (see Racks sub-section).
6. Install the seat.
Front Body Panels
OHA056
REMOVING

NOTE: If equipped, remove the front brush guard
or front bumper (outer) and the winch’s roller fair-
lead and hook before removing fascia.
1. To remove front fascia (A), remove four self-tapping
screws from the top, two PLASTITE® screws from
the back (by headlights), two screws from the front
and two screws from the bottom.
OHA057
2. Remove the storage compartment box lid (D) (see
illustration OHA056).
NOTE: Remove seat, side panels and the eight
screws securing both footwells to the front fender
panel before removing front fender panel (see Side
and Rear Body Panels section).
3. To remove front fender panel (B), remove two trilobe
machine screws below storage compartment box.
Remove two screws above storage compartment box
and two screws attaching headlights. Reach under
fender and behind gauge pod to disconnect gauge,
ignition switch and 12 V outlet. Slide fender forward
to clear steering post.
OHA058
4. To remove storage compartment box (E), remove
two crews. Lift box off.
OHA059
CLEANING AND INSPECTING
1. Clean all body panel components with warm soap
and water.
2. Inspect for cracks and loose/missing clip nuts.
3. Inspect for missing decals.
E
B
A
C
D
A
B
C
E
D