Tracker 600 - LCD Gauge; Steering Post;Tie Rods

20
INSTALLING
1. Position storage box (E) (see illustration OHA059)
and secure with two shoulder screws. Tighten to 8
ft-lb (10.8 N-m).
2. Slide front fender panel rearward around steering
post and secure to storage compartment box and
frame with two trilobe machine screws below stor-
age compartment box; then secure with two screws
above storage compartment box and two screws
attaching headlights. Tighten to 8 ft-lb (10.8 N-m).
Reach under fender and behind gauge pod to connect
gauge, ignition switch and 12 V outlet.
3. Install eight screws securing both footwells to front
fender panel. Tighten to 5 ft-lb (6.8 N-m).
4. Install front fascia (A). Secure fascia to fender with
four self-tapping screws from the top, tightening to
18 in-lb (2 N-m). Secure fender to fascia with two
PLASTITE® screws from the back (by headlights)
and tighten to 12 in-lb (1.4 N-m). Secure fascia to
skid plate/frame with two screws and tighten to 5
ft-lb (6.8 N-m). Secure fascia to front bumper (inner)
and tighten to 8 ft-lb (10.8 N-m).
OHA057
5. Install brush guard or front bumper (outer) and
winch (if equipped).
6. Install side panels and seat.
LCD Gauge
REMOVING
1. Remove front body panels (see Front Body Panels
section).
2. Remove two nuts with star washers holding plastic
gauge clamp to the back of gauge and remove clamp.
OHA060
3. Pull out gauge from front of pod.
OHA061
INSTALLING
1. Place gauge in front fender pod, secure from back of
pod with plastic gauge clamp and two nuts with star
washers. Tighten to the torque value per the Torque
Specifications chart.
2. Install front body panels (see Front Body Panels sec-
tion).
Steering Post/Tie Rods
REMOVING
1. Remove front body panels (see Front Body Panels
section).
2. Remove the handlebar cover.
3. Remove the four cap screws securing the handlebar
caps (A) to the steering post; then move the handle-
bar out of the way. Account for two handlebar caps.
4. Remove the two M8x1.25x45 shoulder screws and
lock nuts securing the upper steering post housing to
the frame. Account for lower (B) and upper (C)
housing and a cap (D). Discard lock nuts.
A