Table of contents4
Operating instructions: Outfeed conveyor TS 4800
Version 3.6ENG, 27.01.2020
In-company transportation .................................................................................................................. 37
Auxiliary equipment ...................................................................................................................... 38
Transport with industrial truck or crane............................................................................................... 40
Final assembly on site ........................................................................................................................ 41
Installation .................................................................................................................................... 41
To carry out the assembly............................................................................................................. 42
Electrical connection..................................................................................................................... 45
Pneumatic block diagram ................................................................................................................... 46
Operation ....................................................................................................................................... 49
Commissioning ................................................................................................................................... 49
Commissioning and start-up after service and maintenance works ................................................... 49
Normal operation ................................................................................................................................ 52
Shutdown............................................................................................................................................ 52
Maintenance and care............................................................................................................... 53
Maintenance works............................................................................................................................. 53
Motor maintenance ....................................................................................................................... 53
Gear unit maintenance ................................................................................................................. 53
Lubricants ........................................................................................................................................... 54
Maintenance plan ............................................................................................................................... 54
Cleaning and care............................................................................................................................... 56
Maintenance and repair............................................................................................................ 57
Spare part purchasing ........................................................................................................................ 57
Tools, equipment and supplies ........................................................................................................... 57
Tightening torques .............................................................................................................................. 58
Guards ................................................................................................................................................ 59
Replacing the tubular side guide ........................................................................................................ 60
Replacing the idler rollers ................................................................................................................... 61
Replacing the tail pulley...................................................................................................................... 62
Replacing the finger guard.................................................................................................................. 63
Replacing the pressure roller.............................................................................................................. 64
Replacing the drive belt ...................................................................................................................... 65
Drive belt, non-endless joint ......................................................................................................... 65
Drive belt, endless joint ................................................................................................................ 67
Loosening/tensioning/adjusting the drive belt..................................................................................... 71
Tensioning unit.............................................................................................................................. 71
Tail pulley ...................................................................................................................................... 74
Replacing the gear motor ................................................................................................................... 77
Gear motor, motor position M3 .....................................................................................................77
Shaft-mounted worm gear ............................................................................................................ 81
Replacing the swivel roller assembly.................................................................................................. 83
Servicing the swivel roller assembly ................................................................................................... 87
Pneumatic block diagrams.................................................................................................................. 94