transnorm TS 4800

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Transportation and erection

Pneumatic block diagram

TS 4800 Pneumatic block diagram, valve terminal

Picture illustration

No. Designation No. Designation

1 Maintenance unit 3 Pressure gauge

2 Valve terminal

Main Page

Table of Contents3
Applicable Documents7
EC Declaration of Incorporation7
Introduction9
Purpose of the Document9
Validity9
Illustrations9
Using the Instructions10
Safety Instructions11
Copyright Protection12
Service12
Warranty13
Safety15
Operating Conditions15
Intended Use15
Impermissible Operating Conditions16
Responsibilities of the Operating Company / Integrator16
Protective Devices18
Maintenance Unit20
Staff Qualifications21
Remaining Risks Regarding the Machine22
Remaining Risks for Operating Personnel22
Remaining Risks for Technical Personnel24
Description27
Technical Description27
Main Dimensions28
Conveyor Configurations29
Technical Data29
Machine Areas31
Parts of the Machine32
Optional Machine Equipment33
Transportation and Erection35
Delivery of the Machine35
Unpacking the Machine35
A Longer Storage Period of the Machine35
Disposing of Packaging Material36
Setting up the Machine36
Ground Requirements36
Tolerable Operating Conditions36
In-Company Transportation37
Auxiliary Equipment38
Transport with Industrial Truck or Crane40
Final Assembly on Site41
Installation41
To Carry out the Assembly42
Electrical Connection45
Pneumatic Block Diagram46
Operation49
Commissioning49
Commissioning and Start-Up after Service and Maintenance Works49
Normal Operation52
Shutdown52
Maintenance and Care53
Maintenance Works53
Motor Maintenance53
Gear Unit Maintenance53
Lubricants54
Maintenance Plan54
Cleaning and Care56
Maintenance and Repair57
Spare Part Purchasing57
Tools, Equipment and Supplies57
Tightening Torques58
Guards59
Replacing the Tubular Side Guide60
Replacing the Idler Rollers61
Replacing the Tail Pulley62
Replacing the Finger Guard63
Replacing the Pressure Roller64
Replacing the Drive Belt65
Drive Belt, Non-Endless Joint65
Drive Belt, Endless Joint67
Loosening/Tensioning/Adjusting the Drive Belt71
Tensioning Unit71
Tail Pulley74
Replacing the Gear Motor77
Gear Motor, Motor Position M377
Shaft-Mounted Worm Gear81
Replacing the Swivel Roller Assembly83
Servicing the Swivel Roller Assembly87
Pneumatic Block Diagrams94
Fault Clearance97
What to Do if97
Motor and Gear Unit98
Decommissioning and Waste Disposal99
Machine Disposal99
Main Components of the Machine100
Contact Details101
Head Office101
Subsidiaries, Branch Offices and Sales Partners Worldwide102
Service Branches - Germany104
Suggestions and Information104

transnorm TS 4800 - Page 47

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