TUG MZ - Chapter 3: Overhaul

3-TOC-i
Orig
CD373
Chapter 3
MZ Tow Tractor Contents
CHAPTER 3: OVERHAUL
TABLE OF CONTENTS
SECTION 1: OVERHAUL SCHEDULES................................................................................... 3-1-1
A. Recommended Overhaul Periods ........................................................................ 3-1-1
1. General ..................................................................................................... 3-1-1
B. Steer Axle .............................................................................................................. 3-1-1
C. Hydraulic Pump .................................................................................................... 3-1-1
D. Master Cylinder ..................................................................................................... 3-1-1
E. Disc Brake Calipers .............................................................................................. 3-1-2
F. Powertrain ............................................................................................................ 3-1-2
SECTION 2: STEER AXLE OVERHAUL ................................................................................... 3-2-1
A. General ................................................................................................................. 3-2-1
B. Inspection and Overhaul ....................................................................................... 3-2-1
C. Bearings and Seals .............................................................................................. 3-2-1
D. Front Axle Spring Bushings Removal/Replacement ............................................. 3-2-2
E. Tie Rod Ends ........................................................................................................ 3-2-2
SECTION 3: HYDRAULIC PUMP OVERHAUL ........................................................................ 3-3-1
A. General ................................................................................................................. 3-3-1
B. Pump Removal ..................................................................................................... 3-3-1
C. Pump Installation .................................................................................................. 3-3-7
SECTION 4: MASTER CYLINDER DISASSEMBLY AND ASSEMBLY ................................... 3-4-1
A. Master Cylinder Removal ..................................................................................... 3-4-1
B. Master Cylinder Disassembly ............................................................................... 3-4-1
C. Inspection and Repair ........................................................................................... 3-4-1
D. Master Cylinder Re-Assembly .............................................................................. 3-4-2
E. Bleeding The Master Cylinder ............................................................................... 3-4-2
F. Master Cylinder Installation ................................................................................... 3-4-3