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TUG MZ - SECTION 5: DISC BRAKES

TUG MZ
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INTRO-xiii
Orig
CD373
MZ Tow Tractor Introduction
C. Pump Installation .................................................................................................. 3-3-7
SECTION 4: MASTER CYLINDER DISASSEMBLY AND ASSEMBLY ................................... 3-4-1
A. Master Cylinder Removal ..................................................................................... 3-4-1
B. Master Cylinder Disassembly ............................................................................... 3-4-1
C. Inspection and Repair ........................................................................................... 3-4-1
D. Master Cylinder Re-Assembly .............................................................................. 3-4-2
E. Bleeding The Master Cylinder ............................................................................... 3-4-2
F. Master Cylinder Installation ................................................................................... 3-4-3
SECTION 5: DISC BRAKES ..................................................................................................... 3-5-1
A. Introduction ........................................................................................................... 3-5-1
B. Brake Pad Replacement ...................................................................................... 3-5-1
1. Unit Preparation ........................................................................................ 3-5-1
2. Front Caliper Removal .............................................................................. 3-5-1
3. Brake Pad Removal .................................................................................. 3-5-2
4. Cleaning and Inspection............................................................................ 3-5-2
5. Brake Pad Installation ............................................................................... 3-5-3
6. Caliper Installation..................................................................................... 3-5-4
7. Check-Out ................................................................................................ 3-5-5
C. Caliper Overhaul................................................................................................... 3-5-5
1. Disassembly ............................................................................................. 3-5-5
2. Cleaning and Inspection............................................................................ 3-5-8
3. Reassembly.............................................................................................. 3-5-8
4. Installation ................................................................................................. 3-5-9
5. Check-Out ................................................................................................ 3-5-9
D. Front Rotors ......................................................................................................... 3-5-9
1. Rotor Removal.......................................................................................... 3-5-9
2. Cleaning .................................................................................................... 3-5-9
3. Inspection................................................................................................ 3-5-10
4. Reassembly............................................................................................ 3-5-10
5. Installation ............................................................................................... 3-5-10
6. Check Out............................................................................................... 3-5-10
E. Bleeding the Disc Brake System ........................................................................ 3-5-11
1. General ................................................................................................... 3-5-11
2. Manual Bleeding ...................................................................................... 3-5-1
1
3. Pressure Bleeding .................................................................................. 3-5-12
4. Check-Out .............................................................................................. 3-5-12

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