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turck BL20 User Manual

turck BL20
461 pages
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BL20 –
I/O-MODULES
USER MANUAL
FOR
CANopen

Table of Contents

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turck BL20 Specifications

General IconGeneral
ManufacturerTurck
ModelBL20
Power Supply24 VDC
Protection ClassIP20
TypeGateway
Communication ProtocolsPROFIBUS DP, PROFINET, EtherNet/IP, Modbus TCP
Number of PortsVaries depending on the communication protocol and model

Summary

Safety Notes!

Before starting the installation

Key safety precautions and steps to follow before beginning the installation process.

About this Manual

Documentation Concept

Explanation of the manual's content structure and scope for the BL20-gateway for CANopen.

Overview

General introduction to the BL20 products and their intended use within industrial automation systems.

Prescribed Use

Defines the specific applications for which BL20 devices are intended and approved.

Notes Concerning Planning /Installation of this Product

Important considerations and guidelines for the safe and proper planning and installation of BL20 products.

Description of Symbols Used

Explanation of warning, attention, and note symbols used throughout the manual for clarity.

1 BL20 Philosophy

The Basic Concept

Fundamental principles and architecture of the BL20 modular I/O system for industrial automation.

BL20 Components

Overview of the various components that constitute a BL20 station, including gateways and modules.

Gateways

Details the role of the gateway in connecting fieldbus systems to I/O modules and managing process data.

Base Modules

Describes the base modules where field wiring is connected, available in block and slice designs with different terminal types.

2 Short description of CANopen

CANopen

Overview of CANopen as an open network protocol, its standards, and communication profile.

Communication

Explains CANopen communication layers, telegram types, and the role of network management messages.

Service Data Objects (SDOs)

Describes Service Data Objects (SDOs) for reading and writing entries in the Object Dictionary.

Process Data Objects (PDOs)

Explains Process Data Objects (PDOs) for fast real-time process data transmission using CAN frames.

3 BL20 - Gateway for CANopen

Function

Explains the gateway's role in enabling BL20 modules to operate on CANopen and connecting I/O level to the fieldbus.

Technical Data

Presents general technical data, including supply voltage, ambient conditions, and environmental tests for the station.

Connections for data cables to BL20-GW-CANOPEN

Explains the fieldbus connection via SUB-D socket, including pin assignments and bus termination.

Node-ID Setting

Explains how to assign a Node-ID to each BL20 gateway in the CANopen structure using rotary encoding switches.

Status Indicators/ Diagnostic Messages Gateway

Explains the diagnostic information transmitted by the gateway via LEDs, module bus, and CANopen communication.

4 BL20 - Communication in CANopen

Setting up communication

Guides on configuring communication for BL20 devices, including boot-up, node guarding, and message settings.

Parameterization through Service Data Objects (SDO)

Explains SDO services for parameterization and configuration of CANopen slaves, including expedited and segmented transfers.

Transmission of Process Data Objects (PDO)

Explains CANopen PDO communication for fast real-time process data, including attributes and transmission types.

Object Dictionary

Provides an overview of all supported objects in the Object Dictionary for the BL20 CANopen gateway.

5 Diagnostics - Emergency Frames

Structure of the Emergency Frames

Details the structure of CANopen Emergency Frames (EMCY), including COB-IDs and data contents for error reporting.

Gateway-Diagnostics

Lists diagnostic codes and meanings for the BL20-CANopen gateway, covering various fault conditions.

I/O-Module Diagnostics

Describes diagnostic capabilities of digital input, digital output, analog input, and technology modules.

Digital Input Modules

Explains supplementary diagnostics for digital input modules that cannot be sent via detailed error codes.

Analog Input Modules

Provides diagnostic error codes and meanings for analog input modules, including input current and voltage issues.

Technology Modules

Lists error codes and meanings for technology modules like RS232, RS4xx, and SSI, covering parameter and hardware errors.

6 Guidelines for Station Planning

Random Module Arrangement

Discusses the arrangement of I/O modules within a BL20 station, suggesting grouping for specific applications.

Maximum System Extension

Details the maximum number of modules and channels possible in a BL20 station, considering slice and block module configurations.

Power Supply

Covers gateway supply and module bus refreshing requirements, including current consumption calculations for system planning.

Plugging and Pulling Electronics Modules

Details the process of plugging and pulling electronics modules without disconnecting field wiring, ensuring station operation.

7 Guidelines for Electrical Installation

Electromagnetic Compatibility (EMC)

Discusses BL20 products' compliance with EMC regulations and the importance of an EMC plan before installation.

Shielding of cables

Explains the use of shielding for preventing interference, emphasizing the connection of cable shields to reference potentials.

Potential Compensation

Addresses potential differences between installation components and the use of potential-compensation cables.

Bus Connection

Describes the Open Style Connector for CANopen fieldbus connection and shield connection methods.

8 BL20-Approvals for Zone 2/ Division 2

Certified BL20-Components

Lists the BL20 components approved for use in Zone 2/ Division 2 hazardous locations.

Certificates for Europe

Provides information and documentation related to European certifications, including Type Examination Certificates and Declarations of Conformity.

ATEX IEC Rev.1.doc

Details ATEX IEC Rev.1.doc requirements for modular I/O bus terminal systems in Zone 2, including Ex-Marking and safety instructions.

Certificates for the USA

Provides Certificates of Compliance and Installation Drawings relevant for USA hazardous location approvals.

9 Glossary

Fieldbus

Data network on sensor/actuator level connecting field equipment, characterized by high transmission security and real-time behavior.

Module bus

Internal bus in a BL20 station for module communication, independent of the fieldbus.

PDO

Process Data Object (see Chapter 2).

SDO

Service Data Object (see Chapter 2).

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