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Tuttnauer 3840 ELVG-D User Manual

Tuttnauer 3840 ELVG-D
94 pages
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Operation and
Maintenance Manual
Electronic Laboratory Autoclaves
Models 3840, 3850, 3870 ELVG-D
ELVG-D: standard autoclave
C: optional system for fast cooling
PV: optional vacuum pump
BH: optional bio hazard filtration
F: optional fan for super-fast cooling
Cat. No. MAN205-0448004EN Rev H
Tuttnauer Europe B.V.,
Hoeksteen 11 4815 PR P.O. Box 7191 4800 GD Breda,
The Netherlands Tel: 31 (0) 765423510, Fax: 31 (0) 765423540

Table of Contents

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Tuttnauer 3840 ELVG-D Specifications

General IconGeneral
BrandTuttnauer
Model3840 ELVG-D
CategoryLaboratory Equipment
LanguageEnglish

Summary

Generals and Introduction

Introduction to Tuttnauer Autoclaves

Introduces the laboratory sterilizer, its features, and advantages of pre-vacuum models.

Incoming Inspection Procedures

Details procedures for unpacking and inspecting the autoclave for mechanical damage upon receipt.

Warranty Information and Terms

Outlines the instrument's warranty terms, exclusions, and obligations.

Warranty Registration and Service

Specifies warranty registration, contact information for service, and void conditions.

Available Autoclave Accessories

Lists available accessories such as baskets and stainless steel containers for the unit.

Safety Instructions and Guidelines

General Safety Precautions

Covers essential safety precautions for operating the autoclave and general guidelines.

Specific Safety Guidelines

Details specific safety instructions related to operation, materials, and handling.

Technical Data and Specifications

Storage Conditions

Specifies the required indoor conditions for storing the packed or unpacked autoclave.

Operating Conditions

Details environmental requirements, altitude limits, and usage restrictions for operation.

Water Quality Requirements

Defines the required quality and contaminant levels for water used in the steam generator and sterilizer.

Reverse Osmosis System Usage

Explains the use of RO systems to improve water quality and their advantages.

Directives and Standards Compliance

Lists the directives and standards the autoclave complies with, including ISO and CE.

Environment Emission Information

Provides information on peak sound levels and total heat transmitted by the sterilizer.

Electrical Data Configurations

Details electrical specifications for 230V and 400V configurations, including power and amperage.

Autoclave Specifications and Dimensions

Lists detailed physical and dimensional specifications for models 3840, 3850, and 3870.

Construction Materials

Describes the materials used for the chamber, door, outer cabinet, and insulation.

Utilities and Connections

Details electrical utility requirements and other utilities like compressed air, tap water, and drain connections.

Sticker and Symbol Descriptions

Explains the meaning of various symbols and labels found on the autoclave.

Front View Component Identification

Provides a diagram identifying components of the autoclave's front view with numbered descriptions.

Fan Configuration Front View

Shows the front view of a configuration equipped with a fan for cooling operation.

Rear View Component Identification

Provides a diagram identifying components of the autoclave's rear view with numbered descriptions.

Overall Dimensions Diagrams

Displays diagrams with dimensions for the autoclave's overall size and key measurements.

Built-in Safety Features

Lists the built-in safety features of the autoclave, such as error display and relief valves.

Control Panel Interface

Control Panel Diagram

Presents a diagram of the control panel with numbered components and their descriptions.

Front Panel Keyboard Functions

Explains the composition of the front panel and the functions of its sections: display, keypad, printer.

Display Screen Overview

Describes the LCD display panel and the information it shows, including status and messages.

Keypad Operations and Navigation

Details the functions of the UP, DOWN, and START/STOP keys on the keypad.

Printer Functionality

Describes the optional printer, its function, and the information it records.

Error Messages and Symbols

Categorizes failures and refers to troubleshooting for error message details.

Operational Messages and Symbols

Lists operational messages, their symbols, descriptions, and required actions.

Sterilization Programs Guide

Program 1: Glass Sterilization

Details parameters, sequence, and settings for the Glass sterilization program.

Program 2: Plastic Sterilization

Details parameters, sequence, and settings for the Plastic sterilization program.

Program 3: Liquid A Sterilization

Details parameters, sequence, and settings for the Liquid A sterilization program.

Program 4: Liquid B – Waste

Details parameters, sequence, and settings for the Liquid B – Waste sterilization program.

Program 5: Liquid A – Cooling

Details parameters, sequence, and settings for Liquid A cooling program on C models.

Program 6: Liquid B – Waste Cooling

Details parameters, sequence, and settings for Liquid B Waste Cooling on C models.

Program 7: Waste (PV Models)

Details parameters, sequence, and settings for Waste program on PV models.

Program 8: Hollow Load (PV Models)

Details parameters, sequence, and settings for Hollow Load program on PV models.

Program 9: Bio Hazard 1 (BH Models)

Details parameters, sequence, and settings for Bio Hazard 1 program on BH models.

Program 10: Bio Hazard 2 (BH Models)

Details parameters, sequence, and settings for Bio Hazard 2 program on BH models.

Program 11: Bio Hazard Liquids (BH Models)

Details parameters, sequence, and settings for Bio Hazard Liquids program on BH models.

Program 12: Vacuum Test (PV Models)

Details parameters and sequence for the Vacuum Test program on PV models.

Program 13: Bowie and Dick Test (PV Models)

Details parameters and sequence for the Bowie and Dick Test on PV models.

Program 14: Warm-Up

Details parameters and sequence for the Warm-Up program, noting it's not a sterilization program.

Program 15: Isothermal

Details parameters and sequence for the Isothermal program, noting it's not a sterilization program.

Program 16: Air Mixture

Details parameters and sequence for the Air Mixture program for liquids in soft packages.

Program 17: Glass Test

Details parameters and sequence for checking bottle durability for liquids.

Program 18: Durham Test

Details parameters and sequence for liquids, potentially for specific testing.

Understanding Autoclave Screens

Successful Cycle Screens

Displays various screens shown during a completely successful sterilization cycle.

Aborted Cycle Screens

Explains screens displayed for aborted cycles after the sterilization stage.

User Canceled Cycle Screens

Details the screen displayed when a cycle is canceled by the user after sterilization.

Pressure Time Error Screens

Details the screen shown for a pressure time error after complete sterilization.

Fail Cycle Indication

Describes the yellow screen and warning sign indicating a cycle failure.

Pressure Time Error Details

Shows the display screen for a failure related to a pressure time error.

User Cancellation Failure Details

Illustrates the screen for a failure due to user cancellation before cycle completion.

Parameter and Data Management

Menu Navigation Guide

Guides the user on how to navigate through the autoclave's menus and submenus.

Changing Parameters

Explains the process of changing parameters using the keypad and navigating screens.

Quick Options Screen Access

Describes how to access and use the quick options screen for various functions.

Version Information Display

Details how to view information about the current, factory default, and previous software versions.

Start Cycle by Clock Functionality

Explains how to set a future start time for a sterilization cycle.

Setting Date and Time

Guides the user on how to set the current date and time on the autoclave.

User Login and Main Menu Access

Parameter Adjustment Procedures

System Settings and Maintenance

System Parameters Overview

Lists system parameters that are consistent across all cycles and how to access them.

Maintenance Procedures

Introduces maintenance procedures and options available through the Bacsoft software.

Reset Atmospheric Pressure

Explains how to reset the atmospheric pressure value and the conditions required.

Printer Test Functionality

Details how to perform a printer test to check its functionality.

Cycle Parameter Configuration

Explains that cycle parameters menu allows modifying specific sterilization program settings.

Dry Time Adjustment

Defines the duration of the drying stage and how it is divided into two stages.

Add Dry Time Functionality

Explains how to change the Dry Time parameter for the current cycle.

Printer Operations and Handling

Printer Output Details

Details the information printed by the autoclave during and after a sterilization cycle.

Printer Handling and Maintenance

Provides instructions on how to maintain and clean the printer surface.

Thermal Paper Handling

Offers guidance on storing and handling thermal papers for the printer.

Preparation Before Sterilization

Instrument Preparation

Provides guidelines for preparing instruments before sterilization, including cleaning and separation.

Liquid Preparation

Details how to prepare liquids for sterilization, including container types and sensor placement.

Tubing Preparation

Instructions on how to place tubing on the tray for sterilization.

Loading Procedures

Explains the process of loading goods and instruments using stacked baskets.

Autoclave Operating Instructions

Turning On the Autoclave

Instructions on how to power on the autoclave using the main switch.

Opening the Autoclave Door

Step-by-step guide on how to open the autoclave door.

Loading Instructions

Refers to preparation instructions for loading the autoclave.

Selecting a Sterilization Program

Guides the user on how to select the appropriate sterilization program.

Closing and Locking the Door

Provides steps on how to properly close and lock the autoclave door.

Starting a Sterilization Cycle

Instructions on how to start a sterilization cycle using the START/STOP key.

Unloading Sterilized Loads

Details the procedure for safely unloading the sterilized load from the autoclave.

Stopping Process and Cancelling Errors

Explains how to stop an ongoing cycle or cancel an error message.

Start Cycle by Clock Mode

Describes the mode to define a future start time for a sterilization cycle.

Moving the Autoclave Safely

Provides safety precautions and steps for moving the autoclave.

Loading and Unloading Device Safety

Covers safety instructions for loading and unloading, including rejection criteria for loads.

Service and Maintenance Instructions

Preventive and Scheduled Maintenance Overview

Outlines the importance and execution of periodic maintenance for optimal performance.

Daily Maintenance Tasks

Daily maintenance tasks, such as cleaning the door gasket.

Weekly Maintenance Tasks

Weekly maintenance tasks, including cleaning the chamber and reservoir.

Periodic Maintenance Tasks

Periodic maintenance tasks, including cleaning filters and checking connections.

Periodical Tests

Describes periodical tests, such as activating the safety valve monthly.

Safety Valve Replacement (PED Type)

Step-by-step guide for replacing the safety valve on PED type units.

Safety Valve Replacement (ASME Type)

Step-by-step guide for replacing the safety valve on ASME approved type units.

Safety Valve Checking Procedure

Instructions for checking the safety valve to prevent blockage.

Troubleshooting Guide

Basic Operation and Printer Issues

Addresses issues like machine unresponsiveness and printer malfunctions.

Door and Seal Problems

Provides corrective actions for door gasket issues causing leaks.

Vacuum, Temperature, and Heat Time Errors

Addresses High Temp, Low Temp, and Heat Time errors with corrective actions.

Pressure and Clock Errors

Lists and provides corrective actions for Pressure, Time, RTC, and Door errors.

Cycle Completion and Supply Errors

Corrective actions for cycles canceled by user, failed, or supply errors.

Water and Sensor Faults

Troubleshooting for 'No Water' or Temperature/Pressure sensor errors.

Baskets and Containers

Spare Parts List

Autoclave Accessories

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