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Yamaha F100B Service Manual

Yamaha F100B
345 pages
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SERVICE MANUAL
60C-28197-5D-11
290429
F100B
F100C

Table of Contents

Other manuals for Yamaha F100B

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Yamaha F100B Specifications

General IconGeneral
BrandYamaha
ModelF100B
CategoryOutboard Motor
LanguageEnglish

Summary

General Information

How to Use This Manual

Guides on manual format, symbols, and service points.

Safety While Working

Procedures to prevent accidents and ensure quality service.

Identification

Details on applicable models and serial number location.

Features and Benefits

Overview of engine characteristics and advantages.

Technical Tips

In-depth explanations of specific engine components and systems.

Propeller Selection

Guidance on choosing the right propeller for optimal performance.

Predelivery Checks

Essential checks before delivering the outboard motor.

Specifications

General Specifications

Detailed technical data including dimensions, weight, and performance.

Maintenance Specifications

Specific measurements and tolerances for engine components.

Tightening Torques

Torque values for various fasteners and components.

Periodic Checks and Adjustments

Special Service Tools

List of specialized tools required for maintenance procedures.

Maintenance Interval Chart

Recommended service intervals for various engine components.

Top Cowling

Procedures for checking the top cowling and hour meter.

Fuel System

Checks and maintenance for fuel lines, filter, and pump.

Power Unit

Checks and adjustments for engine oil, timing belt, valves, and plugs.

Control System

Checks for throttle and gearshift operation, and engine idle speed.

Power Trim and Tilt Unit

Procedures for checking operation and fluid level.

Lower Unit

Checks for gear oil level and propeller condition.

General

Checks for anodes, battery, and lubrication points.

Fuel System

Special Service Tools

Tools required for fuel system service.

Hose Routing

Diagrams illustrating the routing of fuel, blowby, and cooling water hoses.

Fuel Line and Fuel Filter

Procedures for inspecting and servicing the fuel line and filter.

Fuel Pump

Detailed information on fuel pump inspection, disassembly, and assembly.

Throttle Control

Procedures for inspecting and adjusting throttle linkage and sensors.

Carburetor

Steps for checking, cleaning, and adjusting carburetors and related systems.

Power Unit

Special Service Tools

Tools required for power unit maintenance.

Power Unit

Procedures for checking valve clearance, compression, and oil pressure.

Timing Belt and Sprockets

Steps for removing, checking, and installing timing belts and sprockets.

Cylinder Head

Procedures for removing, checking, and installing cylinder head components.

Cylinder Body

Detailed procedures for disassembling, checking, and assembling the cylinder body.

Lower Unit

Special Service Tools

Tools required for lower unit servicing.

Lower Unit (F100B)

Procedures specific to the F100B lower unit, including removal and checks.

Propeller Shaft Housing (F100B)

Steps for removing, disassembling, and assembling the propeller shaft housing.

Drive Shaft and Lower Case (F100B)

Detailed procedures for servicing the drive shaft, gears, and lower case.

Shimming (F100B)

Instructions for selecting and installing shims for proper gear alignment.

Backlash (F100B)

Procedures for measuring and adjusting gear backlash.

Lower Unit (F100C)

Procedures specific to the F100C lower unit, including removal and checks.

Bracket Unit

Special Service Tools

Tools required for bracket unit maintenance.

Tiller handle

Procedures related to the tiller handle assembly.

Bottom cowling

Steps for removing and installing the bottom cowling.

Upper case (F100B)

Procedures for servicing the upper case components for F100B.

Swivel bracket and steering arm (F100B)

Procedures for removing and installing the steering arm and swivel bracket.

Clamp brackets (F100B)

Steps for removing, installing, and adjusting clamp brackets.

Power trim and tilt unit (F100B)

Procedures for removing, installing, and bleeding the PTT unit.

Tilt cylinder and trim cylinder (F100B)

Detailed procedures for disassembling and assembling tilt and trim cylinders.

Gear pump (F100B)

Procedures for checking and assembling the gear pump.

Electrical systems

Special Service Tools

Tools required for electrical system diagnostics.

Checking the electrical components

Methods for measuring peak voltage and resistance.

Electrical components

Identification of electrical parts with diagrams.

Wiring harness

Diagram and connection points for the wiring harness.

Ignition system and ignition control system

Checks for spark plugs, coils, CDI, sensors, and switches.

Starting system

Procedures for checking fuses, relays, switches, and the starter motor.

Starter motor

Steps for removing, checking, and assembling the starter motor components.

Charging system

Checks for lighting coil and rectifier regulator output.

Troubleshooting

Power unit

Troubleshooting steps for engine crank, start, idle, and acceleration issues.

Bracket unit

Troubleshooting for power trim/tilt and shift mechanism malfunctions.

Electrical systems

Troubleshooting for battery drain and charging system issues.

Wiring Diagram

F100BET, F100CET

Electrical schematic showing component connections for both models.

Color Code

Key to wire colors used in the wiring diagram.

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