3
PERIODIC CHECKS AND ADJUSTMENTS
PERIODIC MAINTENANCE ............................................................................3-1
INTRODUCTION .......................................................................................3-1
PERIODIC MAINTENANCE AND LUBRICATION CHART.......................3-1
ENGINE ...........................................................................................................3-3
ADJUSTING THE VALVE CLEARANCE ..................................................3-3
SYNCHRONIZING THE THROTTLE BODIES..........................................3-5
ADJUSTING THE THROTTLE CABLE FREE PLAY ................................3-7
CHECKING THE SPARK PLUGS .............................................................3-8
CHECKING THE IGNITION TIMING.........................................................3-8
MEASURING THE COMPRESSION PRESSURE.................................... 3-9
CHECKING THE ENGINE OIL LEVEL....................................................3-11
CHANGING THE ENGINE OIL ...............................................................3-11
ADJUSTING THE CLUTCH LEVER........................................................3-13
CHECKING THE CLUTCH FLUID LEVEL ..............................................3-14
BLEEDING THE HYDRAULIC CLUTCH SYSTEM .................................3-14
REPLACING THE AIR FILTER ELEMENT .............................................3-15
CHECKING THE THROTTLE BODY JOINTS ........................................3-16
CHECKING THE FUEL LINE ..................................................................3-16
CHECKING THE CYLINDER HEAD BREATHER HOSES .....................3-16
CHECKING THE OIL TANK BREATHER HOSE ....................................3-17
CHECKING THE EXHAUST SYSTEM....................................................3-17
ADJUSTING THE EXUP CABLES ..........................................................3-18
CHASSIS .......................................................................................................3-20
ADJUSTING THE FRONT DISC BRAKE................................................3-20
ADJUSTING THE REAR DISC BRAKE ..................................................3-20
CHECKING THE BRAKE FLUID LEVEL.................................................3-21
CHECKING THE FRONT BRAKE PADS ................................................3-21
CHECKING THE REAR BRAKE PADS .................................................. 3-22
CHECKING THE FRONT BRAKE HOSES .............................................3-22
CHECKING THE REAR BRAKE HOSE ..................................................3-22
ADJUSTING THE REAR BRAKE LIGHT SWITCH .................................3-22
BLEEDING THE HYDRAULIC BRAKE SYSTEM ...................................3-23
ADJUSTING THE SHIFT PEDAL............................................................3-24
ADJUSTING THE DRIVE CHAIN SLACK ...............................................3-24
LUBRICATING THE DRIVE CHAIN ........................................................3-25
CHECKING AND ADJUSTING THE STEERING HEAD .........................3-25
CHECKING THE FRONT FORK .............................................................3-26
ADJUSTING THE FRONT FORK LEGS .................................................3-27
ADJUSTING THE REAR SHOCK ABSORBER ASSEMBLY..................3-28
CHECKING THE TIRES..........................................................................3-30
CHECKING THE WHEELS .....................................................................3-31
CHECKING AND LUBRICATING THE CABLES ....................................3-32
LUBRICATING THE LEVERS .................................................................3-32
LUBRICATING THE PEDAL ................................................................... 3-32
LUBRICATING THE SIDESTAND...........................................................3-32
LUBRICATING THE REAR SUSPENSION.............................................3-32